REMOVAL AND INSTALLATION


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Air Duct and Air Intake Hose Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Alternator and Power Steering Oil Pump Drive Belt Tension Check (Refer to ).
  • A/C Compressor Drive Belt Tension Check and Adjustment (Refer to ).
  • Air Duct and Air Intake Hose Installation (Refer to GROUP 15 - Air Cleaner ).
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ).




Removal steps
<<A>>
1.
 A/C compressor drive belt
<<B>>
2.
 Alternator and power steering oil pump drive belt


3.
 Engine cover
<<C>>
4.
 Power steering oil pump assembly


5.
 Power steering oil pump bracket A


6.
 Oil hose


7.
 Oil hose


8.
 Oil pipe


9.
 Vacuum hose connection


10.
 Vacuum pump assembly


11.
 O-ring


12.
 O-ring

REMOVAL SERVICE POINTS

<<A>> A/C COMPRESSOR DRIVE BELT REMOVAL

1.Loosen the locking nut of the tensioner pulley.
2.
caution To reuse the drive belt, draw an arrow indicating the rotating direction (clockwise) on the back of the belt using chalk, etc.
Rotate the adjusting bolt to the anti-clockwise direction (to the left), and remove the drive belt.

<<B>> ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT REMOVAL

The following operations will be needed due to the introduction of the serpentine drive system with the drive belt auto tensioner.
1.Set the tool to the pulley bolt of auto tensioner, and then turn the auto tensioner clockwise.
2.
caution To reuse the drive belt, draw an arrow indicating the rotating direction (clockwise) on the back of the belt using chalk, etc.
Insert an L-shaped hexagon wrench, etc. into the hole to fix and then remove the drive belt.

<<C>> POWER STEERING OIL PUMP ASSEMBLY REMOVAL
1.With the hose installed, remove the power steering oil pump assembly from the engine assembly.
2.After removing the power steering oil pump assembly, secure it with a cord in the location where the removal and installation of the vacuum pump assembly cannot be hindered.