REMOVAL AND INSTALLATION







Removal steps


1.
Water hose


2.
Water pipe "A"


3.
Water hose


4.
Water hose

>>E<<
5.
Water pipe

>>E<<
6.
O-ring


7.
Water hose


8.
Water pipe "D"


9.
Joint

>>D<<
10.
Front upper case stiffener


11.
Water hose


12.
Water hose

>>C<<
13.
Engine coolant temperature gauge unit

>>B<<
14.
Engine coolant temperature sensor


15.
Water outlet fitting


16.
Water outlet fitting gasket


17.
Water inlet fitting

>>A<<
18.
Thermostat


19.
Plate


20.
Gasket


21.
Water pump


22.
Water pump gasket

INSTALLATION SERVICE POINTS



>>A<< THERMOSTAT INSTALLATION



1.Check that the rubber ring is undamaged and seated correctly in the thermostat flange.
2.Install the thermostat as shown in the illustration. The jiggle valve must be at the uppermost position.

>>B<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION



When reusing the sensor, apply the specified sealant to the threads.
Specified sealant:
3M Nut locking Part No. 4171 or equivalent

>>C<< ENGINE COOLANT TEMPERATURE GAUGE UNIT INSTALLATION



Apply the specified sealant to the threads.
Specified sealant:
3M ATD Part No. 8660 or equivalent

>>D<< FRONT UPPER CASE STIFFNER INSTALLATION



1.Temporarily tighten the front upper case stiffner with bolts.
2.Tighten to the specified torque of 50 ± 5 N·m Bolt "A" located at the front upper case side.
3.Next, tighten to the specified torque of 50 ± 5 N·m Bolt "B" located at the cylinder block side.

>>E<< WATER PIPE / O-RING INSTALLATION


caution Keep the O-ring free of oil or grease.

1.Attach a new O-ring to each end of the water pipe.
2.Wet the O-ring with water.
3.Insert the rear end of the pipe into the thermostat housing.