REMOVAL AND INSTALLATION







Removal steps


1.
Cooling fan


2.
Fan clutch


3.
Water pump pulley
<<A>>
>>A<<
4.
Crankshaft bolt
<<A>>
>>A<<
5.
Crankshaft pulley washer
<<B>>
>>A<<
6.
Crankshaft pulley


7.
Power steering pump bracket "A"


8.
Power steering pump bracket "B"


9.
Alternator


10.
Oil level gauge


11.
O-ring


12.
Oil level gauge guide


13.
O-ring

REMOVAL SERVICE POINTS



<<A>> CRANKSHAFT BOLT / CRANKSHAFT PULLEY WASHER REMOVAL



1.Use the special tool Flywheel stopper (MD998781), hold the flywheel.
2.Remove the crankshaft bolt and washer.

<<B>> CRANKSHAFT PULLEY REMOVAL



1.Screw securely the crankshaft bolt into the crankshaft.
2.Use the special tool, remove the crankshaft pulley.

  • Crank pulley puller (MB992099)
  • Crank pulley holder (MB992100)
3.Remove the crankshaft bolt.

INSTALLATION SERVICE POINTS



>>A<< CRANKSHAFT BOLT / CRANKSHAFT PULLEY WASHER / CRANKSHAFT PULLEY INSTALLATION



1.Use the special tool Flywheel stopper (MD998781), hold the flywheel.

2.Wipe the dirt on the crankshaft pulley washer using a rag.
3.Using a rag, wipe the dirt on the crankshaft pulley, the crankshaft sprocket, the thread hole of the crankshaft and then remove the grease.
note Degreasing is necessary to prevent decrease in the friction between contacting surfaces.
4.Install the front flange and crankshaft pulley.
5.Apply an appropriate and minimum amount of engine oil to the threads of crankshaft bolt and lower part of the flange.
6.Install the crankshaft pulley washer to the crankshaft bolt.
7.Tighten the crankshaft bolt to the specified torque of 265 N·m.
8.Loosen the bolt completely.
9.Tighten the crankshaft bolt again to the specified torque of 275 N·m.