REMOVAL AND INSTALLATION



Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Air Cleaner Assembly Removal (Refer to ).
  • Battery Removal
  • Intercooler Air Hose A1 Removal (Refer to ).
  • Catalytic Converter Removal (Refer to GROUP 17 - Catalytic Converter ).

Post-installation Operation
  • Catalytic Converter Installation (Refer to GROUP 17 - Catalytic Converter ).
  • Intercooler Air Hose A1 Installation (Refer to ).
  • Battery Installation
  • Air Cleaner Assembly Installation (Refer to ).
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).





Removal steps


1.
Engine cover


2.
Oil pipe


3.
Gasket


4.
Water pipe B


5.
Gasket


6.
Water hose


7.
Water pipe C


8.
Gasket


9.
Water hose connection


10.
Oil return pipe


11.
Oil return pipe gasket

>>C<<
12.
Oil return pipe gasket

>>B<<
13.
Turbocharger assembly

>>A<<
14.
Turbocharger gasket


15.
Exhaust manifold heat protector


16.
Engine hanger


17.
Exhaust manifold


18.
Exhaust manifold gasket

INSTALLATION SERVICE POINTS



>>A<< TURBOCHARGER GASKET INSTALLATION



Position the projection as shown in the illustration.

>>B<< TURBOCHARGER ASSEMBLY INSTALLATION


1.Check the internal surface, the eye bolt and the mating surface of the oil pipe and water pipe for clogging, and clean if necessary.
2.
caution Be careful not to allow foreign material to enter the turbocharger.
If deposits of carbon are accumulated on the turbocharger oil passage, remove them and clean using the compressed air.
3.Add clean engine oil through the oil feed pipe port on the turbocharger.

>>C<< OIL RETURN PIPE GASKET INSTALLATION



Position the projection as shown in the illustration.