DISASSEMBLY AND REASSEMBLY







Disassembly steps


1.
Screw
<<A>>

2.
Magnetic switch


3.
Screw


4.
Screw


5.
Rear bracket


6.
Brush holder


7.
Yoke assembly


8.
Brush
<<B>>

9.
Armature


10.
Bearing


11.
Packing A


12.
Packing B


13.
Plate
<<B>>

14.
Ball


15.
Planetary gear


16.
Lever
<<C>>
>>A<<
17.
Snap ring
<<C>>
>>A<<
18.
Stop ring


19.
Overrunning clutch


20.
Internal gear


21.
Washer


22.
Planetary gear holder


23.
Front bracket

DISASSEMBLY SERVICE POINTS



<<A>> MAGNETIC SWITCH DISASSEMBLY



Disconnect the field coil wire from terminal M of the magnetic switch.

<<B>> ARMATURE AND BALL DISASSEMBLY


When removing the armature, do not lose the ball placed at the end as a bearing.

<<C>> SNAP RING / STOP RING DISASSEMBLY



1.Using an appropriate wrench socket, push the stop ring toward the overrunning clutch.

2.Remove the snap ring using snap ring pliers and then remove the stop ring and overrunning clutch.

CLEANING OF STARTER MOTOR PARTS


1.Do not immerse the parts in cleaning solvent. Immersion of the yoke, field coil assembly or armature in solvent will cause damage to the insulation.
2.Wipe clean with a cloth if these parts are dirty.
3.Do not immerse the drive unit in cleaning solvent. The overrunning clutch has been lubricated at the factory and cleaning with a solvent will remove the lubricant.
4.Clean the drive unit using a brush wetted with cleaning solvent and then wipe dry with a cloth.

REASSEMBLY SERVICE POINTS



>>A<< STOP RING / SNAP RING INSTALLATION



Using an appropriate tool, pull the stop ring over the snap ring.