EGR VALVE (DC MOTOR) CHECK




System check



1.Connect the M.U.T.-III to the diagnosis connector to check for date list item No.16.
2.Start the engine, and warm up the engine.
3.Raise the engine speed gradually, and make sure that the valve open degree changes from 0% to 100%.

Oeration check



1.Remove the EGR valve.

2.Connect the terminal (+) of the sensor power supply (5V) with the terminal No.3 of the EGR valve connector, and connect the terminal (-) of the sensor power supply (5V) with the terminal No. 2.
3.A tester is to be connected between the terminal No.1 and No. 2.
4.Connect the terminal (+) of the power supply with the terminal No. 6 of the EGR valve connector, and connect the terminal (-) of the power supply with the terminal No. 4. Confirm the EGR valve is opened.
note At this time, the power supply voltage is to be 5V. When the valve is not opened, increase the voltage 1V by 1V. For each voltage, current is to be applied within 5 seconds. Once the valve is opened, the voltage is not to be increased any more.

5.Confirm the voltage is changed between the terminal No. 1 and No. 2 together with the EGR valve opening movement.
6.By the voltage changed, the DC is recognized as being normal
7.Use a new gasket and tighten the installation bolt to the tightening torque.
Tightening torque: 48 ± 6 N·m

Cleaning the EGR valve


caution Do not use a solvent or detergent, which could enter the motor and cause it to malfunction.
1.Remove the EGR valve and check that the EGR valve is not stuck or clogged with carbon deposits. Use a wire brush to clean the valve if necessary.
2.Using a new gasket, install the EGR valve by tightening its mounting bolts to the specified torque.
Tightening torque: 48 ± 6 N·m