REMOVAL AND INSTALLATION


Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Battery Removal and Installation.




Removal steps


1.
 Engine cover


2.
 Battery cable clamp


3.
 Engine oil level gauge and guide assembly


4.
 O-ring


5.
 Transmission fluid level gauge and guide assembly


6.
 O-ring


7.
 EGR valve connector


8.
 EGR valve

>>B<<
 9.
 EGR valve gasket


10.
 EGR pipe gasket


11.
 EGR pipe B


12.
 EGR pipe gasket


13.
 EGR pipe heat protector


14.
 EGR pipe A

>>A<<
 15.
 EGR pipe gasket


16.
 EGR pipe gasket


17.
 Water hose


18.
 Heater piping hose connection


19.
 EGR cooler


20.
 EGR cooler bracket

INSTALLATION SERVICE POINTS

>>A<< EGR PIPE GASKET INSTALLATION

The projection on the EGR pipe gasket should be position as shown.

>>B<< EGR VALVE GASKET INSTALLATION

The projection on the EGR valve gasket should be position as shown.