DISASSEMBLY AND REASSEMBLY







Removal steps

>>C<<
1.
Clutch cover

>>C<<
2.
Clutch disc


3.
Return clip

>>B<<
4.
Clutch release bearing


5.
Clutch release cylinder


6.
Boot
<<A>>
>>A<<
7.
Release fork


8.
Fulcrum

DISASSEMBLY SERVICE POINT



<<A>> RELEASE FORK REMOVAL



Slide the release fork in direction of the arrow and disengage the fulcrum from the clip to remove the release fork. Be careful not to damage the clip by pushing the release fork in the wrong direction or removing it with force.

REASSEMBLY SERVICE POINTS



>>A<< RELEASE FORK INSTALLATION



1.Apply the specified grease to the release fork.
Specified grease:
Mitsubishi Part No. 0101011 or equivalent
2.Install the release fork onto the fulcrum.

>>B<< CLUTCH RELEASE BEARING INSTALLATION



1.Apply the specified grease to the clutch release bearing inside, and fill grease in the groove.
Specified grease:
Mitsubishi Part No. 0101011 or equivalent
2.Install the clutch release bearing on the bearing retainer of the transmission.
3.Install the return clip to engage the clutch release bearing with the fork.

>>C<< CLUTCH DISC/CLUTCH COVER INSTALLATION



1.Apply the specified grease to the clutch disc splines and rub it in splines with a brush.
Specified grease:
Mitsubishi Part No. 0101011 or equivalent
2.Use the clutch disc guide to position the clutch disc on the flywheel.

3.Install the clutch cover, aligning its installation position with the dowel pins, and then tighten the bolts to the specified torque of 19 ± 3 N·m in the order shown in the illustration.