REMOVAL AND INSTALLATION


Pre-removal and Post-installation Operations
  • Transmission Control Lever Assembly and Transfer Control Lever Assembly Removal and Installation (Refer to ).
  • Transmission Oil Draining and Refilling (Refer to ).
  • Transfer Oil Draining and Refilling (Refer to ).
  • Under Skid Plate and Engine Room Under Cover Removal and Installation.
  • Front and Rear Propeller Shaft Removal and Installation (Refer to GROUP 25 ).
  • Front Exhaust Pipe Removal and Installation (Refer to GROUP 15, Front Exhaust Pipe and Main Muffler ).

<2WD>

Removal steps


1.
 Transmission harness connector connection


·
 Support the transmission with a transmission jack


2.
 Starter assembly


3.
 No.2 crossmember assembly and transmission mount insulator assembly


4.
 Transmission assembly lower part coupling bolts


5.
 Front exhaust pipe bracket


6.
 Transmission assembly upper part coupling bolts


7.
 Transmission assembly

<4WD>

Removal steps


1.
 Transmission harness connector connection


2.
 Clutch release cylinder assembly and clutch chamber assembly connection


·
 Support the transmission with a transmission jack


3.
 Starter assembly

>>A<<
 4.
 Transfer roll stopper


5.
 Transfer mount bracket


6.
 Transfer mount bracket assembly


7.
 No.2 crossmember assembly and transmission mount insulator assembly


8.
 Transmission mounting plate assembly


9.
 Transmission assembly lower part coupling bolts


10.
 Front exhaust pipe bracket


11.
 Transmission assembly upper part coupling bolts


12.
 Transmission assembly

INSTALLATION SERVICE POINT

>>A<< TRANSFER ROLL STOPPER INSTALLATION
1.Tighten the transfer roll stopper provisionally.

2.Tighten the transfer roll stopper inner and outer so that the clearance (A) between them is as shown in the illustration.
3.Check that the clearance (B) between the stoppers are the same.
note When new, a transfer roll stopper consists of one part, but will separate into outer and inner part during use. This is normal.