DISASSEMBLY AND REASSEMBLY



caution Never disassemble the BJ assembly except when replacing the BJ boot.




Disassembly steps


1.
DOJ boot band (large)


2.
DOJ boot band (small)


3.
Circlip


4.
DOJ outer race


5.
Dust cover


6.
Snap ring
<<A>>

7.
DOJ assembly
<<B>>

8.
DOJ boot


9.
BJ assembly


10.
Circlip


11.
BJ boot band (small)


12.
BJ boot band (large)


13.
BJ boot



Reassembly steps


10.
Circlip


9.
BJ assembly

>>A<<
7.
DOJ assembly

>>A<<
6.
Snap ring

>>B<<
4.
DOJ outer race


5.
Dust cover


3.
Circlip

>>C<<
8.
DOJ boot

>>C<<
2.
DOJ boot band (small)

>>C<<
1.
DOJ boot band (large)
note
  • DOJ: Double Offset Joint
  • BJ: Birfield Joint

LUBRICATION POINTS





DISASSEMBLY SERVICE POINTS



<<A>> DOJ ASSEMBLY REMOVAL



1.Remove the balls from the DOJ cage.

2.Remove the DOJ cage from the DOJ inner race in the direction shown in the illustration.

<<B>> DOJ BOOT REMOVAL



Wrap plastic tape around the spline part on the DOJ side of the driveshaft so that DOJ boot is not damaged when removed.

REASSEMBLY SERVICE POINTS



>>A<< DOJ ASSEMBLY/SNAP RING INSTALLATION



Install each part of the DOJ assembly (ball, cage and inner race) to the driveshaft, and fit the snap ring securely to the groove in the driveshaft.

>>B<< DOJ OUTER RACE INSTALLATION


caution The driveshaft joint use special grease. Do not mix old and new or different types of grease.

1.Fill the inside of the DOJ outer race and DOJ boot with the specified grease.
Specified grease: Repair kit grease 125 ± 10 g
caution Do not secure the boot band (large).
2.Install the circlip onto the DOJ outer race. Place the DOJ boot over the DOJ outer race, and then use a boot band (small) to secure the boot.

>>C<< DOJ BOOT/DOJ BOOT BAND INSTALLATION



1.Position the DOJ outer race so that the distance between the boot bands is at the standard value.
Standard value (A): 85 ± 3 mm
2.Remove part of the DOJ boot from the DOJ outer race to release the air pressure inside the boot.

3.
caution Be sure that the installation direction of the boot bands is correct.
Secure the boot band (large) on DOJ boot.