1.Remove the boot bands (large and small).
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4.Place the BJ boot band (small) against the projection at the edge of the boot, and then
secure it so that there is a clearance left as shown by (A) in the illustration. |
5.
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6.Check that crimping amount (B) of the BJ boot band is at the standard value. Standard value (B): 2.4 - 2.8 mm
Readjust the value of (W) in step 3 according to the following formula, and then repeat the operation in step 5. W = 5.5 mm - B Example: If B = 2.9 mm, then W = 2.6 mm. <If the crimping amount is smaller than 2.4 mm> Remove the BJ boot band, readjust the value of (W) in step 3 according to the following formula, and then repeat the operations in steps 4 and 5 using a new BJ boot band. W = 5.5 mm - B Example: If B = 2.3 mm then W = 3.2 mm. 8.
Specified grease: Repair kit grease 120 ± 10 g |
9.Install the BJ boot band (large) so that there is the clearance (C) between it and the
BJ housing is at the standard value. Standard value (C): 0.05 - 1.55 mm 10.Follow the same procedure as in step 3 to adjust the size of the opening (W) shown on special tool MB991561 so that it is at the standard value. Standard value (W): 3.2 mm |
11.Place the BJ boot band (large) against the projection at the edge of the boot, and then
secure it so that there is a clearance left as shown by (D) in the illustration. 12.Use special tool MB991561 to crimp the BJ boot band (large) in the same way as in step 5. |
13.Check that the crimping amount (E) of the BJ boot band is at the standard value. Standard value (E): 2.4 - 2.8 mm
Readjust the value of (W) in step 10 according to the following formula, and then repeat the operation in step 12. W = 5.8 mm - E Example: If E = 2.9 mm, then W = 2.9 mm. <If the crimping amount is smaller than 2.4 mm> Remove the BJ boot band, readjust the value of (W) in step 10 according to the following formula, and then repeat the operating in steps 11 and 12 using a new BJ boot band. W = 5.8 mm - E Example: If E = 2.3 mm, then W = 3.5mm. |