REAR DIFFERENTIAL LOCK DISASSEMBLY AND REASSEMBLY



Disassembly steps
<<A>>
 >>B<<
 1.
 Screw


2.
 Differential case (A)


3.
 Differential spacer


4.
 Side gear LH


5.
 Differential pin


6.
 Differential pinion shaft


7.
 Differential washer


8.
 Differential pinion gear


9.
 Differential pin


10.
 Differential pinion shaft


11.
 Differential washer


12.
 Differential pinion gear


13.
 Differential pinion shaft


14.
 Differential washer


15.
 Differential pinion gear


16.
 Side gear RH


17.
 Differential spacer


18.
 Spring washer


19.
 Spring


20.
 Drive cam


21.
 Differential case (B)

>>A<<
 ·
 Differential case and side gear clearance adjustment

DISASSEMBLY SERVICE POINT

<<A>> SCREW REMOVAL

1.Make the mating marks.
2.Loosen the mounting screws for differential case (A) and (B) evenly step by step.
3.Separate differential case (B) and differential case (A), and take out the parts inside. Do not confuse the side gear LH/RH for further reassembly.

REASSEMBLY SERVICE POINTS


>>A<< DIFFERENTIAL CASE AND SIDE GEAR CLEARANCE ADJUSTMENT

1.Insert a thickness gauge from the hole of differential case (A) between the differential case (A) and side gear LH and measure the clearance.
2.Select the spacer so that the clearance will meet the standard value.
Standard value: 0.05 - 0.20 mm
Spacer thickness mm
1.1
1.2
1.3
1.4
1.5

>>B<< SCREW INSTALLATION

1.Align the mating marks (the same numeral on each case) of differential case (A) and differential case (B).
2.Tighten the screw so that the cases are in close contact.