DISASSEMBLY AND REASSEMBLY <CLUB AND DOUBLE CAB>



Disassembly steps


·
 Headlamp washer (vehicles with headlamp washer)(Refer to .)


1.
 Front bumper grille


2.
 Front bumper cover


3.
 Front fog lamp cover (vehicles without front fog lamps)


4.
 Front fog lamp bezel (vehicles with front fog lamps)


5.
 Front fog lamp (vehicles with front fog lamps)


6.
 Front fog lamp bracket (vehicles with front fog lamps)
<<A>>
 >>A<<
 7.
 Rivets A


8.
 Front bumper side reinforcement


9.
 Front three-diamond mark


10.
 Front bumper garnish reinforcement
<<A>>
 >>A<<
 11.
 Rivets B (vehicles with overfender)


12.
 Overfender extension bracket (vehicles with overfender)


13.
 Front bumper face

DISASSEMBLY SERVICE POINT

<<A>> RIVETS A/RIVETS B REMOVAL

Use a drill (Φ 4.0 mm) to make a hole in the rivet A and rivet B to break it, and remove the rivet.

REASSEMBLY SERVICE POINT

>>A<< RIVETS A/RIVETS B INSTALLATION

Use a rivet tool shown in the illustration to connect the parts with rivets by the following procedures.
1.Insert rivet A into the front bumper face and front bumper side reinforcement and rivet B into the overfender extension bracket and front bumper face.
note Do not confuse rivet A and rivet B. Rivet B is a split type and used for vehicles with overfenders only.
2.Place the rivet tool over portion C of rivet.
3.While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.
4.Thin part of portion C of the rivet will cut off and the rivet is fixed in position.