DISASSEMBLY AND REASSEMBLY<VEHICLES FOR EUROPE: SINGLE CAB> <VEHICLES FOR RUSSIA>







Disassembly steps


·
Headlamp washer <Vehicles with headlamp washer> (Refer to .)


1.
Front bumper grille


2.
Front bumper cover


3.
Front fog lamp cover <Vehicles without front fog lamps>


4.
Front fog lamp bezel <Vehicles with front fog lamps>


5.
Front fog lamp <Vehicles with front fog lamps>
<<A>>
>>A<<
6.
Rivets A


7.
Front bumper side reinforcement
<<A>>
>>A<<
8.
Rivets B <Vehicles with overfender>


9.
Overfender extension bracket <Vehicles with overfender>


10.
Front bumper face

DISASSEMBLY SERVICE POINT



<<A>> RIVETS A/RIVETS B REMOVAL



Use a drill (Φ 4.0 mm) to make a hole in the rivet A and rivet B to break it, and remove the rivet.

REASSEMBLY SERVICE POINT



>>A<< RIVETS A/RIVETS B INSTALLATION



Use a rivet tool shown in the illustration to connect the parts with rivets by the following procedures.
1.Insert rivet A into the front bumper face and front bumper side reinforcement and rivet B into the overfender extension bracket and front bumper face.
note Do not confuse rivet A and rivet B. Rivet B is a split type and used for vehicles with overfenders only.
2.Place the rivet tool over portion C of rivet.
3.While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.
4.Thin part of portion C of the rivet will cut off and the rivet is fixed in position.