REMOVAL AND INSTALLATION


warning For removal and installation of the passenger’s (front) air bag module, always observe the service procedures described in GROUP 52B, Driver’s, Front Passenger’s Air Bag Module(s) and Clock Spring (Refer to ).
The following bolts and screws are used for installing the instrument panel. Bolts and screws are indicated as marks shown in the illustration in the sections of "Removal and Installation" and "Disassembly and Reassembly."
Name
 Symbol
 Size (D × L) mm
 Colour
 Shape
Tapping screw
 a
 4 × 12
 -

b
 5 × 12
 -
c
 5 × 16
 -
d
 5 × 10
 -

e
 5 × 12
 -
f
 5 × 16
 -
g
 Green
Machine flange screw
 h
 5 × 8
 -

Washer assembly screw
 i
 4 × 12
 -

j
 5 × 12
 -
Washer assembly bolt
 k
 6 × 16
 -

caution
  • Refer to GROUP 52B, Service Precautions (Refer to ) and Driver’s, Front Passenger’s Air bag Module(s) and Clock Spring (Refer to ) before removing the passenger’s (front) air bag module.
  • Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
Pre-removal and Post-installation Operation
  • Removal and Installation of Front Pillar Trim (Refer to <Single Cab>, <Club Cab > or <Double Cab>).
  • Removal and Installation of Hood Lock Release Handle (Refer to GROUP 42, Hood ).
  • Removal and Installation of Fuel filler lid lock release handle (Refer to GROUP 42, Fuel filler lid <Single Cab>, <Club Cab > or <Double Cab>).




Removal steps


1.
 Passenger’s side under cover <Except vehicles Single cab>


2.
 Glove box


3.
 Glove box lock assembly


4.
 Instrument panel side cover


·
 Passenger’s (front) air bag module (squib) connector


5.
 Glove box cover


6.
 Passenger’s (front) air bag module assembly <GLS-Limited> (Refer to GROUP 52B, Driver’s, Front Passenger’s Air bag Module(s) and Clock Spring ).


·
 Cigarette lighter connector


·
 Cigarette lighter illumination lamp connector


7.
 Lower panel assembly


8.
 Centre lower panel assembly


9.
 Down light garnish<GLS,GLX>


10
 Spacer


11.
 Accessory box <Vehicles without audio>


12.
 Centre upper box hood <GL, GLX> or RV meter hood <GLS-Limited> or MDS <GLS-Limited>


13.
 Centre upper panel assembly


14.
 Heater control panel assembly (Refer to GROUP 55A, Heater Control Assembly and A/C switch <Single Cab>, <Club Cab , Double Cab>).


15.
 Hazard warning lamp switch (Refer to GROUP 54A, Hazard Warning Lamp Switch ).


16.
 Centre air outlet


17
 Passenger’s air bag cut off switch


18.
 Centre upper box <GL, GLX> or RV meter <GLS-Limited> or MDS <GLS-Limited (option)>


19.
 Driver’s side under cover <Except vehicles Single cab>


21.
 Driver’s side under cover bracket <Except vehicles Single cab>


22.
 Fuse lid


·
 Key reminder switch connector


·
 Column-ECU connector


·
 Clock spring connector


·
 Ignition switch connector


23.
 Steering column upper cover


23.
 Steering column lower cover


24.
 Meter bezel assembly


25.
 Combination meter assembly


·
 Glove box lamp connector


·
 Front pillar trim (Refer to <Single Cab>, <Club Cab > or <Double Cab>.


·
 Steering column shaft (Refer to GROUP 37, Steering Column Shaft assembly ).


26.
 Instrument panel assembly

CLIP AND CLAW POSITIONS




note Each number in the illustration indicates a part number.