REMOVAL AND INSTALLATION <Euro5>


caution
  • Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
  • As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocarbon.
  • Working area should be airy and kept from flame.
Pre-removal Operation
  • Air Cleaner Intake Duct Removal (Refer to ).

 Post-installation Operation
  • Air Cleaner Intake Duct Installation (Refer to ).




Removal steps

>>A<<
 1.
 Intercooler inlet air hose

>>A<<
 2.
 Intercooler outlet air hose


·
 Front bumper reinforcement (Refer to GROUP 51 - Front Bumper Assembly ).


3.
 Intercooler inlet air pipe and intercooler assembly

>>A<<
 4.
 Intercooler inlet air pipe

>>B<<
 5.
 Intercooler inlet air pipe gasket


6.
 Intercooler assembly

>>A<<
 7.
 Intercooler outlet air hose

>>A<<
 8.
 Intercooler outlet air pipe

INSTALLATION SERVICE POINTS

>>A<< INTERCOOLER OUTLET AIR PIPE/INTERCOOLER OUTLET AIR HOSE/INTERCOOLER INLET AIR PIPE/INTERCOOLER OUTLET AIR HOSE/INTERCOOLER INLET AIR HOSE INSTALLATION
1.If the oil adheres to the insertion area of the intercooler air hose or the intercooler air pipe, degrease it.
2.


Install the intercooler air hose to the intercooler air pipe with the matching marks aligned as shown in the figure.
3.When installing the intercooler air hose to the throttle body assembly or the turbocharger assembly, install the intercooler air hose with its matching mark located as shown in the figure.




4.Insert intercooler air hose to stopper end and not overlap with stopper.
5.Place the hose clamp as shown in the figure so that it does not overlap with the bulge and the stopper end. When installing the hose clamp to the intercooler air pipe or intercooler assembly, set the hose clamp 5 ± 1 mm away from the stopper end. When installing the hose clamp to the throttle body assembly or turbocharger assembly, set the hose clamp 4 ± 1 mm away from the stopper end.

>>B<< INTERCOOLER INLET AIR PIPE GASKET INSTALLATION

Install the intercooler inlet air pipe gasket as its protrusion is in the direction shown.