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1.Put solders (1.0 mm diameter, about 10 mm long) in the illustrated positions of the transfer
case housing. 2.Install the countershaft gear into the transfer case. 3.Install the transfer case plate and tighten the bolts to the specified torque of 35 ± 6
N·m. 4.Remove the transfer case plate and the countershaft gear, and then take out crushed
solders. 5.If the solders have not crushed, use thicker solders (1.6 mm diameter, about 10 mm
long) and repeat steps 2 to 4.
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6.Measure the thickness of the crushed solder with a micrometer and select a spacer that
will provide the standard value. Spacer thickness: (T - 0) to (T - 0.15) T: The crushed solder thickness Standard value: 0 - 0.15 mm (For counter shaft gear end play)
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1.Put plastigage (about 10 mm long) in the illustrated positions of the transfer case housing. 2.Install the adjusting spacer having the minimum thickness. 3.Install the countershaft gear into the transfer case. 4.Install the transfer case plate and tighten the bolts to the specified torque of 35 ± 6
N·m. 5.Remove the transfer case plate and the countershaft gear, and then take out crushed
solders. 6.If the plastigages have not crushed, replace the spacer with a thicker one and repeat
steps 3 to 5.
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7.Measure the width of the crushed plastigage at its widest part using a scale printed on
the plastigage package. Spacer thickness: (T - 0) to (T - 0.15) T: The crushed solder thickness Standard value: 0 - 0.15 mm (For counter shaft gear end play)
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