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1.Turn the ignition switch to the "LOCK" (OFF) position.
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2.Remove the valve lift control motor (Refer to ).
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3.Visually check the position of the worm wheel through the valve lift control motor mounting
hole.If the gear teeth is visible as shown in figure A, go to Step 4. If the gear teeth is not
visible as shown in figure B, go to Step 5.
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4.
caution |
- To avoid damage to the oil seal, make
sure that the circumference of the socket is not scratched.
- To insert a socket, apply engine oil to its circumference and the oil seal lip to
avoid damage to the oil seal fitted in the valve lift control motor mounting hole.
- Be careful not to damage the oil seal lip when inserting and pulling out the socket.
- Keep the socket end 5 mm from the rocker shaft holder end when turning the coupling
as the tool may trap the holder. Failure to do this will cause measurement errors.
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Insert a 12-point socket (24 mm) with a mini torque wrench into the coupling. Check rotational
torque by turning the coupling anti-clockwise.
- If the rotational torque is 0.7 N·m or less,
go to Step 5.
- If the rotational torque is more than 0.7 N·m and 3 N·m or less,
turn the coupling anti-clockwise once while keeping the torque 3 N·m or less. After
completion of the repair, perform road test to check whether the malfunction occurs again.
- If the rotational torque exceeds 3 N·m, replace the rocker arm and camshaft
assembly (Refer to ).
5.Remove the rocker cover assembly (Refer to ). 6.Visually check the rocker arm and camshaft assembly for missing, breakage, falling
off, jammed foreign matters, etc.
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7.Rotate the crankshaft clockwise. Align the timing mark of the rocker shaft holder with
the one circular timing mark of the V.V.T. sprocket. Therefore, the No. 1 cylinder is set at
the top dead centre on its compression stroke.
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8.Insert a 12-point socket (24 mm) into the position on the coupling approximately 5 mm
away from the rocker shaft holder. Connect the mini torque wrench.
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9.Perform the visual check of the worm wheel. If the jam occurs at the position where the
worm wheel pushes the minimum lift stopper or the maximum lift stopper, rotate the mini torque
wrench to the following direction releasing the jam. Check the rotational torque and perform
the conformity determination as follows: ROTATING DIRECTION
- If the worm wheel is placed in the position where the worm wheel pushes the minimum
lift stopper, rotate the mini torque wrench anti-clockwise.
- If the worm wheel is placed in the position where the worm wheel pushes the maximum
lift stopper, rotate the mini torque wrench clockwise.
CONFORMITY DETERMINATION
- If the jam can be released with the rotational torque less than 3 N·m,
repeat the jam by the trial run after the repair. If the jam reoccurs, replace the rocker arm
and camshaft assembly (Refer to ).
- If the rotational torque is more than 3 N·m, replace the rocker arm and
camshaft assembly (Refer to ).
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10.If the jam does not occur at the position where the worm wheel pushes the minimum lift
stopper or the maximum lift stopper, check as follows: Slowly rotate the mini torque wrench. Move the worm wheel from the minimum lift position
to the maximum lift position. Check the rotational torque and perform the conformity determination as follows: CONFORMITY DETERMINATION
- If the rotational torque is more than 2 N·m, replace the rocker arm and
camshaft assembly (Refer to ).
- If the rotational torque is more than 0.7 N·m and less than 2 N·m,
repeat the jam by the trial run after the repair. If the jam reoccurs, replace the rocker arm
and camshaft assembly (Refer to ).
- If the rotational torque is less than 0.7 N·m, the rocker arm and camshaft
assembly is not defective.
11.To prevent the gear jam, let the worm wheel push the minimum lift stopper. Rotate
the coupling two revolutions anti-clockwise. 12.Install the rocker cover assembly (Refer to ). 13.Install the valve lift control motor (Refer to ). 14.If the rocker arm and camshaft assembly is replaced, initialise the learnt value,
using the MUT-III (Refer to GROUP 00 -
Precautions Before Service -
Initialisation Procedure
for Learning Value in MPI Engine).
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