Pre-removal Operation
- Hood Removal (Refer to GROUP 42A - Hood ).
- Fuel Line Pressure Reduction (Refer to GROUP 13C - On-vehicle Service,
Reduce Pressurized Fuel Lines ).
- Engine Room Under Cover Front A, B and Engine Room Side Cover Removal (Refer to
GROUP 51 - Under Cover ).
- Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine
Coolant Replacement ).
- Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil
Replacement ).
- Transmission Oil Draining (Refer to GROUP 22A - On-vehicle Service, Transmission
Oil Replacement ) <M/T>.
- Transmission Fluid Draining (Refer to GROUP 23A - On-vehicle Service, CVT
Fluid Replacement ) <CVT>.
- Engine Upper Cover Removal (Refer to ).
- Air Cleaner Assembly and Air Cleaner Bracket Removal (Refer to GROUP 15 - Air
Cleaner ).
- Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
- Exhaust Manifold Removal (Refer to GROUP 15 - Exhaust Manifold ).
- Drive Belt Removal (Refer to ).
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Post-installation Operation
- Drive Belt Installation (Refer to ).
- Exhaust Manifold Installation (Refer to GROUP 15 - Exhaust Manifold ).
- Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
- Air Cleaner Assembly and Air Cleaner Bracket Installation (Refer to GROUP 15 - Air
Cleaner ).
- Engine Upper Cover Installation (Refer to ).
- Transmission Oil Refilling (Refer to GROUP 22A - On-vehicle Service, Transmission
Oil Replacement ) <M/T>.
- Transmission Fluid Refilling (Refer to GROUP 23A - On-vehicle Service,
CVT Fluid Replacement ) <CVT>.
- Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil
Replacement ).
- Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine
Coolant Replacement ).
- Drive Belt Tension Check (Refer to ).
- Fuel Leak Check.
- Engine Room Under Cover Front A, B and Engine Room Side Cover Installation (Refer
to GROUP 51 - Under Cover ).
- Hood Installation (Refer to GROUP 42A - Hood ).
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1.Remove the A/C compressor and clutch assembly together with the hose from
the bracket.
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2.Tie the removed A/C compressor and clutch assembly with a string at a position
where they will not interfere with the removal and installation of engine assembly.
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1.
caution |
When supporting the engine assembly with a garage jack, be
careful not to deform the engine oil pan.
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Place a garage jack against the engine oil pan with a piece of wood in between to support
the engine assembly.
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2.Remove the special tool for holding the engine assembly, which has been set when the transmission
assembly is removed.
- Engine hanger (MB991928 or MB991895)
- Hanger (MB991527)
- Chain of engine hanger balancer (MB991454)
- Engine hanger plate (MB992853)
3.Remove the motor bracket (Refer to ).
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4.Install special tool engine hanger plate (MB991956) to the motor bracket mounting of the
cylinder head.
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5.Set the following special tools to special tool MB991956 and the engine hanger to hold
the engine assembly.
- Hanger (MB991527)
- Chain of engine hanger balancer (MB991454)
6.Operate a garage jack so that the engine weight is not applied to the engine mounting
insulator, and remove the engine mounting bracket.
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After checking that all cables, hoses and wiring harness connectors and so on are disconnected
from the engine, lift the engine assembly slowly with the chain block to remove the engine assembly
upward from the engine compartment.
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Install the engine assembly, being careful not to pinch the cables, hoses, or wiring harness
connectors.
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1.
caution |
When supporting the engine assembly with a garage jack, be
careful not to deform the engine oil pan.
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Place a garage jack against the engine oil pan with a piece of wood in between, and install
the engine mounting bracket while adjusting the position of the engine.
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2.Remove the special tool for holding the engine assembly.
- Hanger (MB991527)
- Chain of engine hanger balancer (MB991454)
- Engine hanger plate (MB991956)
3.Install the motor bracket (Refer to ).
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4.Secure the special tool for holding the engine assembly, which will be used when the transmission
assembly is installed (Refer to GROUP 22A -Transmission Assembly ) <M/T> or
(Refer to GROUP 23A -Transmission Assembly ) <CVT>.
- Engine hanger (MB991928 or MB991895)
- Hanger (MB991527)
- Chain of engine hanger balancer (MB991454)
- Engine hanger plate (MB992853)
5.Remove the garage jack which supports the engine assembly.
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