REMOVAL AND INSTALLATION



Pre-removal Operation
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (RH) Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Intercooler Inlet Air Pipe A, B and Intercooler Intake Air Hose A Removal (Refer to GROUP 15 - Intercooler ).

Post-installation Operation
  • Intercooler Inlet Air Pipe A, B and Intercooler Intake Air Hose A Installation (Refer to GROUP 15 - Intercooler ).
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (RH) Installation (Refer to GROUP 51 - Under Cover ).





Removal steps


1.
Engine oil pan drain plug


2.
Engine oil pan drain plug gasket


3.
Bell housing cover
<<A>>
>>A<<
4.
Engine oil pan


5.
Engine oil pan strainer


6.
Gasket

REMOVAL SERVICE POINTS



<<A>> ENGINE OIL PAN REMOVAL


1.Remove the engine oil pan mounting bolts.



2.
caution Do not forcibly drive in special tool oil pan FIPG cutter (MD998727) to avoid damage to the engine oil pan seal surface of cylinder block assembly.
Insert special tool oil pan FIPG cutter (MD998727) from the engine oil pan removal groove of the cylinder block assembly.
3.Lightly tap the special tool MD998727 with a hammer to slide the engine oil pan seal surface, cut off the liquid gasket, and remove the engine oil pan.

INSTALLATION SERVICE POINTS



>>A<< ENGINE OIL PAN INSTALLATION


1.Remove all the traces of sealant adhering to the engine oil pan and cylinder block assembly using a remover or others. Then, degrease them.

2.Apply the sealant without any gap to the mating surface of engine oil pan as shown in the figure, and install the engine oil pan to the cylinder block assembly.
Specified sealant: ThreeBond 1217G or equivalent
note Install the engine oil pan immediately after applying sealant.
3.
caution After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the engine oil or water to the sealant application area or start the engine.
Tighten the engine oil pan mounting bolts to the specified torque.
Tightening torque: 11 ± 3 N·m