REMOVAL AND INSTALLATION



caution
  • When removing or installing the crank angle sensor, be careful not to apply impact to the sensor.
  • Do not reuse the crank angle sensor that has been dropped.
  • Do not reuse the oxygen sensor that has been dropped.




Removal steps

>>D<<
1.
Exhaust manifold bracket


2.
Crank angle sensor cover

>>C<<
3.
Crank angle sensor

>>C<<
4.
O-ring
<<A>>
>>B<<
5.
Oxygen sensor (front)


6.
Exhaust manifold cover

>>A<<
7.
Exhaust manifold nut

>>A<<
8.
Exhaust manifold washer

>>A<<
9.
Exhaust manifold


10.
Exhaust manifold gasket

REMOVAL SERVICE POINT



<<A>> OXYGEN SENSOR REMOVAL



Use special tool oxygen sensor wrench (MB991953) to remove the oxygen sensor.

INSTALLATION SERVICE POINTS



>>A<< EXHAUST MANIFOLD/EXHAUST MANIFOLD WASHER/EXHAUST MANIFOLD NUT INSTALLATION


1.Install the exhaust manifold and the exhaust manifold washer.
2.Temporarily tighten the exhaust manifold nut.

3.Tighten the exhaust manifold nut with the specified torque in the order of number shown in the figure.
Tightening torque: 49 ± 5 N·m

>>B<< OXYGEN SENSOR INSTALLATION



In the same manner as removal, use special tool oxygen sensor wrench (MB991953) to tighten the oxygen sensor to the specified torque.
Tightening torque: 44 ± 5 N·m

>>C<< O-RING/CRANK ANGLE SENSOR INSTALLATION



1.
caution Do not apply a force such as torsion or twist to the O-ring during assembly of the sensor.
Apply liquid gasket to the illustrated area of the crank angle sensor.
Specified sealant:
    ThreeBond 1207D or equivalent
2.Tighten the crank angle sensor installation bolt to the specified torque.
Tightening torque: 11 ± 1 N·m

>>D<< EXHAUST MANIFOLD BRACKET INSTALLATION


1.After temporarily tightening the exhaust manifold bracket with the installation bolts, check the exhaust manifold fastens securely to the cylinder block.
2.Tighten the cylinder block side bolt to the specified tightening torque.
Tightening torque: 41 ± 10 N·m
3.Tighten the exhaust manifold side bolt to the specified tightening torque.
Tightening torque: 56 ± 8 N·m