REMOVAL AND INSTALLATION







Removal steps


1.
Inlet oil pipe


2.
O-ring
<<A>>
>>C<<
3.
Right A camshaft bearing cap
<<A>>
>>C<<
4.
Right B camshaft bearing cap
<<A>>
>>C<<
5.
Left camshaft bearing cap
<<A>>
>>C<<
6.
Front camshaft bearing cap
<<A>>
>>C<<
7.
Rear camshaft bearing cap

>>B<<
8.
Inlet camshaft

>>B<<
9.
Timing chain

>>B<<
10.
Exhaust camshaft

>>A<<
11.
Coupling
<<B>>

12.
Rocker arm and shaft assembly


13.
Nut


14.
Adjusting screw


15.
Inlet rocker arm


16.
Inlet rocker shaft


17.
Exhaust rocker arm assembly


18.
Nut


19.
Adjusting screw


20.
Rocker arm


21.
Pivot bolt

REMOVAL SERVICE POINTS



<<A>> RIGHT "B" CAMSHAFT / RIGHT "A" CAMSHAFT BEARING CAP / LEFT CAMSHAFT BEARING CAP / FRONT CAMSHAFT BEARING CAP / REAR CAMSHAFT BEARING CAP REMOVAL



caution Loosing the installation bolts for the camshaft bearing cap at the same time causes the valve spring force, which makes the installation bolts jump out, resulting in the damaged threads. Gradually loosen them four or five times, not in one time.
Remove the installation bolts of each camshaft bearing cap in the order shown in the illustration.

<<B>> ROCKER ARM AND SHAFT ASSEMBLY


caution Never overhaul the rocker arm and the rocker shaft assembly.

INSTALLATION SERVICE POINTS



>>A<< COUPLING INSTALLATION


Apply oil to the entire coupling to install the coupling to the slit portion of the exhaust camshaft rear end.
note Do not install it wrongly. Do not drop it.

>>B<< INLET CAMSHAFT / TIMING CHAIN / EXHAUST CAMSHAFT INSTALLATION


1.Install the exhaust camshaft.

2.Align the timing chain link plate with the timing mark of the exhaust camshaft to loop the timing chain.

3.Install the inlet camshaft, Align the timing marks on each camshaft gear to install them.

>>C<< RIGHT "B" CAMSHAFT / RIGHT "A" CAMSHAFT BEARING CAP / LEFT CAMSHAFT BEARING CAP / FRONT CAMSHAFT BEARING CAP / REAR CAMSHAFT BEARING CAP INSTALLATION



1.Apply the liquid gasket to the rear camshaft bearing cap, as shown in the illustration.
Specified sealant:
    Three bond 1217G or equivalent
2.Install each camshaft bearing cap to the cylinder head.
note Check the identification codes regarding the cap No. Check whether it is for the inlet side or the exhaust side.
Identification mark (stamped on each camshaft bearing cap)
    I: Inlet side
    E: Exhaust side
3.Install a new O- ring to the oil pipe.
4.Install the oil pipe to the camshaft bearing cap.
5.Tighten the camshaft bearing cap bolts to the specified torque in the order shown in the illustration.
Specified torque
    M6: 11 ± 1 N·m
    M8: 20 ± 1 N·m