REMOVAL AND INSTALLATION <4N1>


caution
  • Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
  • As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocarbon.
  • Working area should be airy and kept from flame.




Intercooler air hose and pipe removal steps


·
 Engine room under cover front B (Refer to GROUP 51 - Under Cover )


1.
 Air pipe bracket A <2WD>


2.
 Air pipe bracket A <4WD>
<<A>>
3.
 Air pipe A
<<A>>
4.
 Air pipe B


·
 Engine room under cover front B (Refer to GROUP 51 - Under Cover )
<<A>>
5.
 Air hose A


6.
 Air pipe bracket B
<<B>>
 >>A<<
 7.
 Air hose B


8.
 Intercooler upper bracket


9.
 Intercooler lower bracket


·
 Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly )


10.
 Intercooler assembly



Intercooler assembly removal steps


·
 Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly )


8.
 Intercooler upper bracket


9.
 Intercooler lower bracket


10.
 Intercooler assembly

REMOVAL SERVICE POINT

<<A>> AIR HOSE / AIR PIPE REMOVAL

An air pipe is removed in the state by which connection part was lifted in the arrow direction.

<<B>> AIR HOSE REMOVAL

Put mating marks on the air hose, hose clamp, throttle body and intercooler assembly, and remove them.

INSTALLATION SERVICE POINT

>>A<< AIR HOSE INSTALLATION

1.Insert hose to stopper end and not overlap with stopper.
2.Place the hose clamp as shown in the figure so that it does not overlap with the bulge and the stopper end. Then, set the hose clamp 5 ± 1 mm away from the stopper.

3.
caution Do not use an electric screwdriver or air tool. Manually tighten the hose clamp.
Align the mating marks on the air hose, hose clamp, throttle body and intercooler assembly. Then, tighten the hose clamp to the specified torque.
Tightening torque: 6.0 ± 1.0 N·m