REMOVAL AND INSTALLATION


Pre-removal Operation
  • Engine Room Under Cover Front B Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Engine Upper Cover Removal (Refer to GROUP 13D - Fuel Injector ).
  • Air Cleaner Assembly Removal (Refer to ).
  • Catalytic Converter Assembly Removal <2WD> (Refer to ).
  • Intercooler Intake Air Hose E Removal (Refer to ).

 Post-installation Operation
  • Intercooler Intake Air Hose E Installation (Refer to ).
  • Catalytic Converter Assembly Installation <2WD> (Refer to ).
  • Air Cleaner Assembly Installation (Refer to ).
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Engine Upper Cover Installation (Refer to GROUP 13D - Fuel Injector ).
  • Engine Room Under Cover Front B Installation (Refer to GROUP 51 - Under Cover ).




Removal steps
<<A>>
·
 Catalytic converter assembly <4WD> (Refer to)


1.
 Turbocharger oil feed tube connection


2.
 Gasket


3.
 Harness bracket


4.
 Turbocharger cover


5.
 Turbocharger oil feed tube


6.
 Gasket


7.
 Turbocharger oil return hose


8.
 Turbocharger oil return tube

>>B<<
 9.
 Gasket


10.
 Turbocharger stay


11.
 Emission control hose connection


12.
 Turbocharger bracket


13.
 Exhaust manifold cover upper A


14.
 Turbocharger mounting bolt, nut and washer


15.
 Turbocharger assembly

>>A<<
 16.
 Turbocharger gasket


17.
 Exhaust manifold cover upper B


18.
 Exhaust manifold mounting bolt, nut and washer


19.
 Exhaust manifold assembly


20.
 Exhaust manifold gasket


21.
 Exhaust manifold cover lower

REMOVAL SERVICE POINT

<<A>> CATALYTIC CONVERTER ASSEMBLY <4WD> REMOVAL
To make the removal and installation of the turbocharger and exhaust manifold easier, remove the catalytic converter mounting to move the catalytic converter assembly aside.

INSTALLATION SERVICE POINTS

>>A<< TURBOCHARGER GASKET INSTALLATION

Install the turbocharger gasket as its projection is in the direction shown.

>>B<< GASKET INSTALLATION

The tab on the turbocharger oil return pipe gasket should be position as shown.