REMOVAL AND INSTALLATION <4B1, 4J1>


Pre-removal Operation
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (RH) Removal (Refer to GROUP 51- Under Cover ).
  • Alternator and Others Belt Removal (Refer to GROUP 11A - Crankshaft Pulley ) <4B1>.
  • Alternator and Others Belt Removal (Refer to GROUP 11C - Crankshaft Pulley ) <4J1>.

 Post-installation Operation
  • Alternator and Others Belt Installation (Refer to GROUP 11A - Crankshaft Pulley ) <4B1>.
  • Alternator and Others Belt Installation (Refer to GROUP 11C - Crankshaft Pulley ) <4J1>.
  • Alternator and Others Belt Tension Check (Refer to GROUP 11A - On-vehicle Service, Alternator and Others Belt Tension Check ) <4B1>.
  • Alternator and Others Belt Tension Check (Refer to GROUP 11C - On-vehicle Service, Alternator and Others Belt Tension Check ) <4J1>.
  • Engine Room Under Cover Front A, B and Engine Room Side Cover (RH) Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Idler pulley


2.
 A/C compressor and clutch assembly connector
<<A>>
 >>C<<
 3.
 A/C compressor and clutch assembly


4.
 Alternator connector


5.
 Alternator terminal

>>B<<
 6.
 Earth cable connection
<<B>>
 >>A<<
 7.
 Alternator assembly

REMOVAL SERVICE POINTS

<<A>> A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL
1.Remove the A/C compressor and clutch assembly together with the hose from the bracket.
2.Tie the removed A/C compressor and clutch assembly with a string at a position where they will not interfere with the removal and installation of the alternator assembly.

<<B>> ALTERNATOR ASSEMBLY REMOVAL
Remove the alternator assembly to the downside.

INSTALLATION SERVICE POINTS

>>A<< ALTERNATOR ASSEMBLY INSTALLATION
1.Install the alternator to the accessory bracket.
2.Tighten the bolt on the upper side to the specified torque.
Tightening torque: 44 ± 10 N·m
3.Tighten the nut on the lower side to the specified torque.
Tightening torque: 44 ± 10 N·m

>>B<< EARTH CABLE CONNECTION

Install the earth cable within the area marked with A in the illustration.

>>C<< A/C COMPRESSOR AND CLUTCH ASSEMBLY INSTALLATION

Tighten A/C compressor and clutch assembly mounting bolts to the specified torque in the order of number shown in the illustration.
Tightening torque: 23 ± 6 N·m