CHECK AT THE ECU TERMINALS



TERMINAL VOLTAGE CHECK CHART


1.Connect a needle-nosed wire probe to a voltmeter probe.
2.Insert the needle-nosed wire probe into each of the AS&G-ECU connector terminals from the wire side, and measure the voltage while referring to the check chart.
note
  1. Make the voltage measurement with the AS&G-ECU connector connected.
  2. You may find it convenient to pull out the AS&G-ECU to make it easier to reach the connector terminals.
  3. The chart procedures do not have the particular order.
caution Short-circuiting the positive (+) probe between a connector terminal and earth could damage the vehicle wiring, the sensor, AS&G-ECU or all of them. Be careful to prevent this!
3.If voltmeter shows any division from standard value, check the corresponding sensor, actuator and related electrical wiring, then repair or replace.
4.After repair or replacement, recheck with the voltmeter to confirm that the repair has corrected the problem.

AS&G-ECU Connector Terminal Arrangement

Terminal No.
Inspection item
Check condition (Engine condition)
Normal condition
7
Power supply voltage applied to brake vacuum sensor <4N1>
Ignition switch: ON
4.9 - 5.1 V
9
Brake vacuum sensor <4N1>
Engine: Idle operation after warm-up

  • Turn the ignition switch ON after the engine stops from the idling
  • Depress the brake pedal several times

Whenever brake pedal is depressed, voltage increases.
11
DC/DC converter control signal
Ignition switch: ON
1 V or less
Change vehicle status to auto stop status*.
Clutch pedal: Depressed (this allows the engine to achieve the auto start status)
At auto start, voltage increases for a second.
13
Power supply
Ignition switch: ON
System voltage
17
DC/DC converter diagnostic signal
Ignition switch: ON
0.8 V or less
19
Clutch monitoring switch
Ignition switch: ON
Clutch pedal: Depressed
1 V or less
Clutch pedal: Released
System voltage
23
Starter relay
Ignition switch: ON
1 V or less
Engine: Cranking
System voltage
25
Starter cut relay
Ignition switch: ON
1 V or less
Engine: Cranking
System voltage
27
AS&G OFF switch
Ignition switch: ON
AS&G OFF switch: Pressed
System voltage (only while the switch is pressed)
AS&G OFF switch: Released
1 V or less
28
Neutral position switch
Ignition switch: ON
Gearshift lever position: Neutral
System voltage
Gearshift lever position: Except neutral
1 V or less
29
Clutch interlock switch
Ignition switch: ON
Clutch pedal: Fully depressed
System voltage
Clutch pedal: Released
1 V or less
30
Ignition switch-IG
Ignition switch: ON
System voltage
31
Ignition switch-ST
Engine: Cranking
System voltage
note *: The conditions for changing the vehicle status to the auto stop status are as shown below:


CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS


1.Turn the ignition switch to "LOCK" (OFF) position.
2.Disconnect the AS&G-ECU connector.
3.Measure the resistance and check for continuity between the terminals of the AS&G-ECU harness-side connector while referring to the check chart.
note When measuring resistance and checking continuity, a harness for checking contact pin pressure should be used instead of inserting a test probe.
caution If the terminals that should be checked are mistaken, or if connector terminals are not correctly shorted to earth, damage may be caused to the vehicle wiring, sensors, AS&G-ECU and/or ohmmeter.
Be careful to prevent this!
4.If the ohmmeter shows any deviation from the standard value, check the corresponding sensor, actuator and related electrical wiring, and the repair or replace.
5.After repair or replacement, recheck with the ohmmeter to confirm that the repair or replacement has corrected the problem.
AS&G-ECU Harness Side Connector Terminal Arrangement

Terminal No.
Inspection item
Normal condition (Check condition)
15 - Body earth
AS&G-ECU earth
Continuity (2 Ω or less)