REMOVAL AND INSTALLATION <F6MBA/W6MBA> (RHD)



Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).
  • Battery and Battery Tray Removal (Refer to GROUP 54A - Battery ).
  • Clutch Fluid Draining

Post-installation Operation
  • Battery and Battery Tray Installation (Refer to GROUP 54A - Battery ).
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner ).
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).





Clutch line removal steps


·
Dash panel heat protector (Refer to GROUP 15 - Exhaust Pipe, Main Muffler and Catalytic Converter .)


·
Flexible suction hose connection (heater unit side) and liquid pipe B connection (heater unit side) (Refer to GROUP 55 - Heater Unit and Blower Assembly .)


·
Hydraulic unit (ABS-ECU) (Refer to GROUP 35B - Hydraulic unit ).


1.
Hose clip A

>>A<<
2.
Clip
<<A>>
>>A<<
3.
Clutch tube assembly A


4.
Hose clip B
<<A>>
>>A<<
5.
Clutch tube assembly B



Concentric slave cylinder adapter removal steps


·
Transmission assembly (Refer to GROUP 22A - Transmission Assembly ).
<<A>>
>>A<<
6.
Concentric slave cylinder adapter

REMOVAL SERVICE POINT



<<A>> CLUTCH TUBE ASSEMBLY DISCONNECTION/CONCENTRIC SLAVE CYLINDER ADAPTER REMOVAL





caution
  • Do not remove the O-rings and the clips from the clutch tube assembly, the concentric slave cylinder adapter and the concentric slave cylinder.
  • If the O-rings or the clips of the clutch tube assembly, the clutch master cylinder, the concentric slave cylinder adapter and the concentric slave cylinder are damaged, replace each assembly.

INSTALLATION SERVICE POINT



>>A<< CONCENTRIC SLAVE CYLINDER ADAPTER/CLUTCH TUBE ASSEMBLY CONNECTION/CLIP INSTALLATION





caution
  • When connecting each part, check that the O-ring and clip are not damaged.
  • If any connection area or O-ring is dirty, clean with the clutch fluid.

  • After installing the clutch tube assembly A to the clutch master cylinder, install the clip to the clutch master cylinder.
  • Assemble the clip to the clutch tube assembly B, concentric slave cylinder adapter, and concentric slave cylinder. Then, connect the clutch tube assembly and concentric slave cylinder adapter.