REMOVAL AND INSTALLATION <LHD>


caution Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
Pre-removal Operation
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner <4J1>, <4N1> ).
  • Battery and Battery Tray Removal.
  • ETACS-ECU Removal (Refer to GROUP 54A - ETACS-ECU ).
  • 4WD-ECU Removal (Refer to GROUP 27C - 4WD-ECU ). <4WD>

 Post-installation Operation
  • 4WD-ECU Installation (Refer to GROUP 27C - 4WD-ECU ). <4WD>
  • ETACS-ECU Installation (Refer to GROUP 54A - ETACS-ECU ).
  • Battery and Battery Tray Installation.
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner <4J1>, <4N1> ).
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).




Removal steps


1.
 Reservoir hose and brake fluid reservoir connection
<<A>>
 >>A<<
 2.
 Clutch tube assembly A connection
<<B>>
3.
 Clutch master cylinder and clutch pedal assembly
<<C>>
4.
 Clutch master cylinder


5.
 Reservoir hose


6.
 Clutch pedal assembly


7.
 Sealer


8.
 Clutch interlock switch (for OSS-ECU, cruise control system, AS&G system)


9.
 Clutch interlock switch (for starter relay)


10.
 Stopper


11.
 Turn over spring <4N1>


12.
 Bush <4N1>


13.
 Pedal pad

REMOVAL SERVICE POINTS

<<A>> CLUTCH TUBE ASSEMBLY A DISCONNECTION

caution
  • Do not remove the O-ring and the clip from the clutch tube assembly A and the clutch master cylinder.
  • If the O-ring or the clip of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.

<<B>> CLUTCH MASTER CYLINDER AND CLUTCH PEDAL ASSEMBLY REMOVAL
Remove the clutch master cylinder and clutch pedal assembly from inside the vehicle.

<<C>> CLUTCH MASTER CYLINDER REMOVAL

Pull out the clutch master cylinder by turning the cylinder 45° to the direction of the arrow shown in the figure.

INSTALLATION SERVICE POINTS

>>A<< CLUTCH TUBE ASSEMBLY A CONNECTION

caution
  • Check that the O-ring and the clip are not damaged before installing the clutch tube assembly A and the clutch master cylinder.
  • If the O-ring of the clutch tube assembly A, and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.
After installing the clip to the clutch master cylinder, install the clutch tube assembly A to the clutch master cylinder.