REMOVAL AND INSTALLATION



caution
  • Disconnect the battery (-) terminal and wait for 60 seconds or more before starting work. Insulate the disconnected (-) terminal by wrapping a tape.
  • Handle the front impact sensor with sufficient caution, and do not drop the sensor or allow contact with water, oil, or others. If a dent, crack, deformation and others are discovered, replace it with a new one.





Front bumper reinforcement stay removal steps


·
Radiator grille (Refer to GROUP 51 - Radiator Grille .)


1.
Latch cover


2.
Front bumper reinforcement stay



Headlamp support panel upper removal steps


·
Radiator grille (Refer to GROUP 51 - Radiator Grille .)


1.
Latch cover


2.
Front bumper reinforcement stay


3.
Hood lock release cable


4.
Hood latch


·
Front impact sensor (Refer to GROUP 52B - Front Impact Sensor .)


·
Support upper insulator (Refer to GROUP 14 - Radiator <4B1, 4J1>, <4N1>.)

>>D<<
5.
Headlamp support panel upper



Airguide removal steps


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly .)


6.
Airguide upper


7.
Airguide lower



Front bumper reinforcement A removal steps


·
Radiator grille (Refer to GROUP 51 - Radiator Grille .)


1.
Latch cover


2.
Front bumper reinforcement stay


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly .)


6.
Airguide lower


7.
Airguide upper


8.
Front bumper reinforcement A



Front bumper side reinforcement removal steps


·
Radiator grille (Refer to GROUP 51 - Radiator Grille .)


1.
Latch cover


2.
Front bumper reinforcement stay


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly .)


6.
Airguide lower


7.
Airguide upper


8.
Front bumper reinforcement A


9.
Front bumper side reinforcement



Front bumper reinforcement B removal


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly .)

>>C<<
10.
Front bumper reinforcement B



Front bumper side reinforcement lower removal


·
Engine room under cover front A (Refer to GROUP 51 - Under Cover .)


11.
Front bumper side reinforcement lower



Dash panel heat protector removal


12.
Dash panel heat protector



Front floor backbone brace removal


13.
Front floor backbone brace



Front end side panel removal


14.
Front end side panel



Battery bracket removal steps <2200>


·
Battery tray (Refer to GROUP 54A - Battery .)

>>B<<
15.
Battery bracket A

>>B<<
16.
Battery bracket B



Body loose panel bracket removal


·
Second seat assembly (Refer to GROUP 52A - Second Seat .)


17.
Body loose panel bracket



Rear wheelhouse inner panel brace removal steps


·
Quarter trim, lower (Refer to GROUP 52A - Interior Trim .)


18.
Rear wheelhouse inner panel brace



Tie down hook rear removal


19.
Tie down hook rear



Rear bumper reinforcement removal steps


·
Rear bumper assembly (Refer to GROUP 51 - Rear Bumper Assembly .)

>>A<<
20.
Rear bumper beam <Vehicles for Europe>


21.
Rear bumper reinforcement

INSTALLATION SERVICE POINTS



>>A<< REAR BUMPER BEAM INSTALLATION



Tighten the rear bumper beam bolts in the numerical order to 20 ± 5 N·m.

>>B<< BATTERY BRACKET A, B INSTALLATION



Tighten the battery bracket A, B bolts in the numerical order to 24 ± 4 N·m.

>>C<< FRONT BUMPER REINFORCEMENT B INSTALLATION



Tighten the front bumper reinforcement B bolts in the numerical order to 20 ± 5 N·m.

>>D<< HEADLAMP SUPPORT PANEL UPPER INSTALLATION



Tighten the headlamp support panel upper bolts in the numerical order to 12 ± 2 N·m.