REMOVAL AND INSTALLATION



Pre-removal operation
  • Tailgate trim removal (Refer to GROUP 52A - Tailgate Trim .)
  • Rear wiper blade assembly, rear wiper motor and rear washer hose removal (Refer to GROUP 51 - Rear Wiper and Washer .)
  • High-mounted stop lamp assembly removal (Refer to GROUP 54A - High-mounted stop lamp .)
  • Tailgate garnish removal (Refer to GROUP 51 - Tailgate Garnish .)
  • Tailgate window glass removal (Refer to .)

Post-installation operation
  • Tailgate alignment (Refer to .)
  • Adjustment of tailgate height (Refer to .)
  • Tailgate window glass installation (Refer to .)
  • Tailgate garnish installation (Refer to GROUP 51 - Tailgate Garnish .)
  • High-mounted stop lamp assembly installation (Refer to GROUP 54A - High-mounted stop lamp .)
  • Rear wiper blade assembly, rear wiper motor and rear washer hose installation (Refer to GROUP 51 - Rear wiper and washer .)
  • Tailgate trim installation (Refer to GROUP 52A - Tailgate Trim .)






Tailgate assembly removal steps


1.
Damper


2.
Plug


3.
Tailgate damper upper


4.
Shim <Vehicles with shim>


5.
Tailgate damper lower


6.
Tailgate harness


7.
Screw grommet


8.
Licence plate pad
<<A>>

9.
Tailgate gas spring connection


10.
Ball joint


11.
Tailgate gas spring assembly


12.
Tailgate assembly



Tailgate hinge removal steps


·
Headlining (Refer to GROUP 52A - Headlining .)

>>B<<
13.
Tailgate hinge



Tailgate opening weatherstrip removal


·
Rear end trim (Refer to GROUP 52A - Interior trim .)

>>A<<
14.
Tailgate opening weatherstrip

REMOVAL SERVICE POINT



<<A>> TAILGATE GAS SPRING CONNECTION REMOVAL


caution
  • Do not disassemble or throw the tailgate gas spring assembly into the fire.
  • Before disposal, make a hole to remove the gas.
  • Make sure that the piston rod should not collect any foreign particles.

Slide the pin and remove the tailgate gas spring assembly from the ball joint in the direction of the arrow.

INSTALLATION SERVICE POINTS



>>A<< TAILGATE OPENING WEATHERSTRIP INSTALLATION



The marking on the tailgate opening weatherstrip should be positioned at the centre of the body.

>>B<< TAILGATE HINGE INSTALLATION



Apply the specified sealant to the tailgate hinge mounting surface, and install the tailgate hinge.
Specified Adhesive: 3M ATD Part No.8531 Heavy drip check sealer, 3M ATD Part No.8646 Automotive joint and seam sealer or equivalent