SIDE SILL






caution When repairing the area using foam materials do not use firing tools since the foaming materials may burn.

NOTE ON REPAIR WORK



INSTALLATION



1.Remove the centre inner pillar upper and centre inner pillar lower from a new centre pillar inner.

2.Remove the side sill outer reinforcement front and side sill outer reinforcement rear from a new side sill reinforcement.

3.When installing a new side sill outer reinforcement rear, lift the side sill end plate up to the point shown in the figure, cut the quarter inner extension front at a position shown in the figure, and remove it. Install the side sill outer reinforcement rear, and next install and weld the quarter inner extension front.

4.When installing the new floor side sill outer, affix urethane foam as shown in the figure as a temporary measure to fill the inside of the centre pillar.

5.After installing the new floor side sill outer, seal the hole and flange with bolt and aluminum tape, and then fill the hole with foam materials as shown in the figure.

    Foam: 3M ATD ULTRAPRO Panel foam-Yellow

6.Wait 2 hours after filling the foam materials to remove the bolt and aluminum tape, then melt the foam materials with a soldering gun to ensure that a clip, etc. can be inserted in the hole filled with foam materials.