EXHAUST GAS RECIRCULATION (EGR) SYSTEM



The amount of NOx (nitric oxide) increases when the combustion gas temperature increases. To reduce the amount of NOx exhaust, the engine-ECU operates the EGR control solenoid valve in accordance with the input signals from the various sensors, and controls the EGR valve and the intake air control flap operations to supply optimum EGR amount according to the drive conditions.
System Configuration Diagram

When the EGR valve opens, the exhaust gas is mixed with the intake air. This reduces the ratio of oxygen in the air that is drawn into the combustion chamber. As the result, the combustion speed decreases, which lowers the combustion temperature and reduces the amount of the NOx exhaust.
Furthermore, a switchable EGR cooler, which significantly lowers the temperature of the exhaust gas mixed with intake air, is provided in order to increase the recalculation efficiency of the exhaust gas.

EGR CONTROL SOLENOID VALVE



The EGR solenoid valve which is incorporated in the emission control solenoid assembly is a duty solenoid valve.
The engine-ECU controls the vacuum of the EGR valve to change the induction amount of EGR by actuating this solenoid valve.

EGR COOLER SONENOID VALVE



The EGR cooler solenoid valve which is incorporated in the emission control solenoid assembly is an ON/OFF solenoid valve.
The engine-ECU actuates this solenoid valve to open and close the exhaust flap which allows the EGR to flow or not to flow through the EGR cooler.

When the exhaust flap is open



The exhaust flap remains in the open position up to a engine coolant temperature of 35°C and exhaust gas does not pass through the EGR cooler.
In this way, the catalytic converter and the engine reach their operating temperatures within the short space of time. The hydrocarbon, carbon monoxide and particulate emissions are reduced as a result.

When the exhaust flap is close



From a engine coolant temperature of 35°C, the exhaust flap is closed by the changeover valve.
The recirculated exhaust gas now flows through the EGR cooler. This helps to further reduce NOx.