DISASSEMBLY AND ASSEMBLY

caution

As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassembled.

			Disassembly steps
		1.	Circlip
	>>C<<	2.	PTJ boot band (large)
	>>C<<	3.	PTJ boot band (small)
<<A>>	>>B<<	4.	PTJ case
		5.	Snap ring
<<A>>	>>B<<	6.	Spider assembly
<<B>>	>>A<<	7.	PTJ boot
	>>A<<	8.	Damper band
	>>A<<	9.	Dynamic damper (LH)
		10.	PTJ boot band (small)
	>>A<<	11.	Dynamic damper (RH)
		12.	EBJ boot band (large)
		13.	EBJ boot band (small)
		14.	EBJ boot
		15.	EBJ assembly

LUBRICATION POINTS

DISASSEMBLY SERVICE POINT

<<A>> PTJ CASE/SPIDER ASSEMBLY REMOVAL

caution

Do not disassemble the spider assembly.

1.Wipe off the grease from inside the PTJ case and the spider assembly.

2.When wiped off grease is contaminated with water and particles, be sure to clean the spider assembly.

<<B>> PTJ BOOT REMOVAL

1.Wipe off the grease on the shaft spline.

2.If the PTJ boot is reused, protect the shaft spline area with a tape from damage in pulling out the boot.

REASSEMBLY SERVICE POINT

>>A<< DYNAMIC DAMPER/DAMPER BAND/PTJ BOOT INSTALLATION

caution

There should be no grease adhered to the rubber part of the dynamic damper.

Install the dynamic damper in the position (A) shown in the figure .

A: 231 ± 3 mm <LH>
A: 276 ± 3 mm <RH>
2.Secure the damper band <LH> or PTJ boot band (small) <RH>.
3.Wrap plastic tape around the shaft spline, and then install the PTJ boot band (small) and PTJ boot.

>>B<< SPIDER ASSEMBLY/PTJ CASE INSTALLATION

caution

Special grease is used for the joint. Do not mix the new and previous types of grease or different types of grease.
When the spider assembly is cleaned, apply the specified grease carefully more than usual.

1.Fill the specified grease fully into the clearance between the spider shaft of the spider assembly and the roller.
Specified grease: Repair kit grease

2.Install the spider assembly to the shaft of the spline area from the beveling side.

3.Insert the driveshaft into the PTJ case after filling the specified grease to the PTJ case, and then fill the grease again.
Specified grease: Repair kit grease
Application amount: 255 ± 10 g

note

When using the repair kit grease, fill the half of the grease into the joint and the other half into the boot as a guideline, and consume the grease completely.

>>C<< PTJ BOOT BAND (SMALL)/PTJ BOOT BAND (LARGE) INSTALLATION

Adjust the distance (A shown in the illustration) between the boot bands to the standard value to adjust the air volume inside the PTJ boot to the specified value, then be sure to tighten the PTJ boot band (large) and PTJ boot band (small).
Standard value: 85 ± 3 mm