DISASSEMBLY AND ASSEMBLY



Disassembly steps


1.
 Pad/wear indicator assembly (inner)


2.
 Pad assembly (inner)


3.
 Clip


4.
 Pad/clip assembly (outer)


5.
 Shim


6.
 Lock pin


7.
 Bushing


8.
 Guide pin


9.
 Caliper support


10.
 Pin boot


11.
 Boot ring
<<A>>
12.
 Piston
<<B>>
13.
 Piston seal
<<A>>
14.
 Piston boot


15.
 Caliper body

LUBRICATION POINTS




DISASSEMBLY SERVICE POINT

<<A>> PISTON/PISTON BOOT REMOVAL

caution Blow air gradually to remove the pistons. The pistons will rush out if a force of air is applied suddenly.
Cover the caliper body outer side with a cloth or similar materials. Blow compressed air through the brake hose installation area to remove the piston and piston boot.

<<B>> PISTON SEAL REMOVAL

1.
caution Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.
Remove the piston seal with your finger tip.
2.Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.
Brake fluid: DOT 3 or DOT 4