REMOVAL AND INSTALLATION <4B1>


Pre-removal operation
  • Engine coolant Draining <4B1, 6B3> (Refer to ).
  • Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner <4B1> ).

 Post-installation operation
  • Air Cleaner Assembly Installation (Refer to GROUP 15 - Air Cleaner <4B1> ).
  • Engine coolant Refilling <4B1, 6B3> (Refer to ).




Radiator removal steps


·
 Engine room under cover front A, B (Refer to GROUP 51 - Under Cover ).


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap


4.
 CVT fluid cooler feed hose assembly <CVT>


5.
 Water return hose


6.
 Water feed hose


7.
 Radiator condenser tank hose
<<A>>
 >>A<<
 8.
 Radiator upper hose


9.
 Water pipe
<<A>>
 >>A<<
 10.
 Radiator upper hose


11.
 Radiator cap assembly
<<A>>
 >>A<<
 12.
 Radiator upper hose
<<A>>
 >>A<<
 13.
 Radiator lower hose


14.
 Radiator hose support


15.
 Water pipe


16.
 Radiator hose clamp
<<A>>
 >>A<<
 17.
 Radiator lower hose


18.
 Radiator fan motor connector


19.
 Condenser fan motor connector


20.
 Fan, fan motor and fan shroud assembly


·
 Radiator grille, headlamp support upper panel cover (Refer to GROUP 51 - Radiator Grille ).


·
 Front impact sensor (Refer to GROUP 52B - Front Impact Sensor ).


·
 Hood lock release cable, hood switch (Refer to GROUP 42A - Hood ).


21.
 Headlamp support panel upper


22.
 Support upper insulator


23.
 Radiator assembly


24.
 Support lower insulator


25.
 Radiator condenser tank


26.
 Radiator condenser tank bracket



Fan shroud removal steps


4.
 CVT fluid cooler feed hose assembly


6.
 Water feed hose


7.
 Radiator condenser tank hose
<<A>>
 >>A<<
 8.
 Radiator upper hose


9.
 Water pipe
<<A>>
 >>A<<
 10.
 Radiator upper hose


11.
 Radiator cap assembly


18.
 Radiator fan motor connector


19.
 Condenser fan motor connector


20.
 Fan, fan motor and fan shroud assembly


27.
 Radiator fan


28.
 Radiator fan motor


29.
 Condenser fan


30.
 Condenser fan motor


31.
 Fan shroud

REMOVAL SERVICE POINT

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL

Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE INSTALLATION

1.Insert radiator hose as far as the projection of the water inlet fitting, water outlet fitting or radiator.
2.Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.