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1.Remove the A/C compressor and clutch assembly together with the hose from the bracket.
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2.Tie the removed A/C compressor and clutch assembly with a string at a position where they will not interfere with the removal and installation of engine oil pan.
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Insert special tool oil pan FIPG cutter (MD998727), into the groove shown in the illustration. Strike and slide it and then cut the liquid gasket.
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1.Remove the engine upper oil pan mounting bolts.
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2.
caution |
Do not use special tool oil pan FIPG cutter (MD998727). The engine upper oil pan is made of aluminium and this tool will damage it.
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Screw in the bolt (M10 × 1.25) into bolt hole A in the location shown. Then lift the upper oil pan and remove it.
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1.Remove sealant from the engine upper oil pan and cylinder block mating surfaces.
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2.Degrease the sealant-coated surface and the engine upper oil pan mating surface.
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3.Apply a bead of the sealant to the cylinder block mating surface of the engine upper oil pan as shown. Specified sealant: Three bond 1217G or equivalent
note |
Install the engine upper oil pan immediately after applying sealant.
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4.
caution |
After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.
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Install the mounting bolts to the engine upper oil pan and engine oil pan cover as shown, and tighten them to the specified torque. Tightening torque: 9.5 ± 2.5 N·m
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1.Remove sealant from the engine lower oil pan and engine upper oil pan.
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2.Degrease the sealant-coated surface and the engine lower oil pan mating surface.
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3.Apply a bead of the sealant to the mating surface of the engine lower oil pan as shown. Specified sealant: Three bond 1217G or equivalent
note |
Install the engine lower oil pan immediately after applying sealant.
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4.
caution |
After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.
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Install the mounting bolts to the engine lower oil pan as shown, and tighten them to the specified torque. Tightening torque: 9.5 ± 2.5 N·m
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Replace the engine oil pan drain plug gasket with a new gasket. Install the new engine oil pan drain plug gasket in the direction shown in the illustration.
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Tighten A/C compressor and clutch assembly mounting bolts to the specified torque in the order of number shown in the illustration. Tightening torque: 23 ± 6 N·m
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