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Replace the belt if any of the following conditions exist:
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1.Hardening of rubber backing. Back side should be glossy without resilience and leave no indent when pressed with fingernail.
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2.Cracks on rubber back. 3.Cracks or peeling of canvas. 4.Cracks at bottom of ribs. 5.Cracks on belt sides.
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6.Abnormal wear of belt sides. Normal wear is indicated if the sides are sharp as if cut
by a knife. Abnormal wear is indicated if the sides are ragged.
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7.Abnormal wear on teeth. Initial stage: Canvas worn (fluffy canvas fibers, rubbery texture gone, white discolouration, canvas
texture indistinct) Final stage: Canvas worn, exposing rubber (tooth width reduced) 8.Missing tooth.
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If the rod moves slightly when pushing down the rod with 100 - 200 N, bleed the
auto-tensioner of air because air enters.
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1.Set the auto tensioner as shown in the illustration. 2.Press the rod slowly down to the lowest point "A" shown in the illustration. 3.Repeat the procedure 2 three times. 4.While the rod is projected at the point "B" shown in the illustration, push the rod
with 100 - 200 N. Check the enough stiffness. If the stiffness is not enough, replace
the auto tensioner. 5.Press the rod slowly down. Put the pin through the hole and fix it.
| caution |
After the air bleeding operation has been completed, do not
tilt the auto-tensioner to 60° or more from the right angle position.
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1.Remove the rocker cover and ignition coil.
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2.
| caution |
Rotate the crankshaft clockwise at any time.
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Turn the crankshaft clockwise, and align the crankshaft sprocket timing mark with the
position shown in the illustration.
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3.At that time, check the right and left camshaft sprocket timing marks are in position
as shown in the illustration.
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4.Measure the valve clearances marked with arrows shown in the illustration. A: When No.1 cylinder is on the top dead centre of compression stroke. B: When No.4 cylinder is on the top dead centre of compression stroke.
| note |
The valve clearance adjustment at the exhaust side is not necessary because the auto lash
adjuster exists.
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5.Using a free gauge, adjust the clearance between the valve stem end and the adjusting
screw. Standard value: 0.07 - 0.13 mm 6.Hold the adjusting screw not rotating through a driver and then tighten the rock nut.
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7.Rotate the crankshaft one time clockwise and then align the timing mark with the timing
mark on the crankshaft sprocket. (Place No. 4 cylinder on the top dead centre of compression
stroke.) 8.Adjust the valve clearance for the rest of the valves. 9.Install the rocker cover and ignition coil.
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