HEADLAMP REMOVAL AND INSTALLATION



<VEHICLES WITHOUT DISCHARGE HEADLAMP>


Post-installation operationCheck the beam direction of the headlamp (Refer to Headlamp Aiming ).




Removal Steps


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly ).


1.
Headlamp assembly


2.
Headlamp bulb (low-beam)


3.
Headlamp bulb (high-beam)


4.
Front turn-signal lamp bulb


5.
Position lamp bulb


6.
Grommet


7.
Grommet

<VEHICLES WITH DISCHARGE HEADLAMP>


Post-installation operationCheck the beam direction of the headlamp (Refer to Headlamp Aiming ).




Removal Steps


·
Front bumper assembly (Refer to GROUP 51 - Front Bumper Assembly ).


1.
Headlamp assembly


2.
Headlamp bulb socket cover
<<A>>
>>A<<
3.
Headlamp control unit


4.
Headlamp gasket
<<B>>


5.
Headlamp bulb


6.
Bending lamp


7.
Front turn-signal lamp bulb


8.
Position lamp bulb


9.
Grommet


10.
Grommet

REMOVAL SERVICE POINTS



<<A>> HEADLAMP CONTROL UNIT (HARNESS) REMOVAL <VEHICLES WITH DISCHARGE HEADLAMP>



1.As shown in the figure, use the commercial tool to remove it.

2.To insert the tool available in the market into the headlamp assembly from the opening at the igniter side, firstly remove the headlamp control unit, the socket cover, the igniter and the earth connector.

3.Using the commercial tool, make the resin washer sag to push up the harness above the resin washer.
4.Pull out the harness from the headlamp assembly.

<<B>> HEADLAMP BULB REMOVAL <VEHICLES WITH DISCHARGE HEADLAMP>



caution Do not touch the bulb surface with bare hands or dirty gloves. If the bulb surface (glass part) gets dirty, immediately clean it with alcohol or thinner. After drying completely, install the bulb.
1.Twist the socket cover to remove.

2.Disconnect the igniter.

3.Release the bulb securing spring, and remove the bulb.

INSTALLATION SERVICE POINT



>>A<< HEADLAMP CONTROL UNIT INSTALLATION <VEHICLES WITH DISCHARGE HEADLAMP>



1.As shown in the figure, doubly wrap the portion in the vinyl tape, from the headlamp control unit connector root to the point where the harness separation is hidden.

2.Install the harness to the headlamp assembly. At that time, fitting the harness into the resin washer is unnecessary.