REMOVAL AND INSTALLATION <4M40>


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Front Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Oil Draining <4M4> (Refer to ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Turbocharger Assembly Removal (Refer to GROUP 15 - Inlet, Exhaust Manifold and Turbocharger ).
  • Heater Return Pipe Removal (Refer to GROUP 14 - Water Hose and Water Pipe ).

 Post-installation Operation
  • Heater Return Pipe Installation (Refer to GROUP 14 - Water Hose and Water Pipe ).
  • Turbocharger Assembly Installation (Refer to GROUP 15 - Inlet, Exhaust Manifold and Turbocharger ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Engine Oil Refilling <4M4> (Refer to ).
  • Under Skid Plate and Engine Room Under Cover Front Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Engine oil filter assembly


2.
 Engine oil cooler water drain plug


3.
 Engine oil cooler water drain plug gasket

>>A<<
 4.
 Engine oil cooler assembly


5.
 Engine oil cooler gasket


6.
 O-ring


7.
 Engine oil cooler water separate lip


8.
 Engine oil cooler cover


9.
 Engine oil cooler core


10.
 Engine oil cooler gasket


11.
 Engine oil cooler taper plug


12.
 Engine oil cooler plug


13.
 Engine oil cooler gasket


14.
 Engine oil cooler relief spring


15.
 Engine oil cooler relief plunger

INSTALLATION SERVICE POINT

>>A<< ENGINE OIL COOLER ASSEMBLY INSTALLATION

Symbol No.
 Part name
 D×L mm
1
 Flange bolt
 8 × 32
2
 Flange bolt
 8 × 75
3
 Flange bolt
 10 × 80