Code No.C1459, C1460, C1461, C1462, C1463: Shift Actuator System














OPERATION


When voltage is applied to the shift actuator terminal No.2 from the transfer-ECU, the motor turns to the normal direction and the drive mode is shifted in the order of 2H → 4H → 4HLc → 4LLc. When voltage is applied to the shift actuator terminal No.1, the motor turns to the reverse direction and the drive mode is shifted in the order of 4LLc → 4HLc → 4H → 2H.

DIAGNOSIS CODE SET CONDITIONS




PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III data list.



  • Item 25: Shift actuator current (Refer to ).
  • Item 27: Shift actuator voltage (Refer to ).

Q. Is the check result normal?

Intermittent malfunction (Refer to GROUP 00 - How to Cope with Intermittent Malfunction ).
Go to Step 2.

STEP 2. Measure the voltage at shift actuator connector C-15.


(1)Disconnect the shift actuator connector C-15.
(2)Turn the ignition switch to the ON position.
(3)Transmission gear should be neutral position.
(4)Measure the voltage between shift actuator connector C-15 terminal No.2 and earth at the wiring harness side.
(5)When the operating transfer shift lever 2H → 4H, 4H → 4HLc or 4HLc → 4LLc.
OK: System voltage
(6)Measure the voltage between shift actuator connector C-15 terminal No.1 and earth at the wiring harness side.
(7)When the operating transfer shift lever 4LLc → 4HLc, 4HLc → 4H or 4H → 2H.
OK: System voltage

Q. Is the check result normal?

Replace the shift actuator (Refer to GROUP 22B - Transfer ).
Go to Step 3.

STEP 3. Measure the voltage at transfer-ECU connector D-124.


(1)Disconnect the shift actuator connector C-15.
(2)Turn the ignition switch to the ON position.
(3)Transmission gear should be neutral position.
(4)Measure the voltage between transfer-ECU connector D-124 terminal No.3 and earth at the ECU side.
(5)When the operating transfer shift lever 2H → 4H, 4H → 4HLc or 4HLc → 4LLc.
OK: System voltage
(6)Measure the voltage between transfer-ECU connector D-124 terminal No.1 and earth at the ECU side.
(7)When the operating transfer shift lever 4LLc → 4HLc, 4HLc → 4H or 4H → 2H.
OK: System voltage

Q. Is the check result normal?

Go to Step 6.
Go to Step 4.

STEP 4. Connector check: C-15 shift actuator connector, D-124 transfer-ECU connector.


Check for the contact with terminals.

Q. Is the check result normal?

Go to Step 5.
Repair the defective connector.

STEP 5. Check the harness between shift actuator connector C-15 terminal No.2, No.1 and transfer-ECU connector D-124 terminal No.3, No.1.


Check the output line for short circuit.

Q. Is the check result normal?

Go to Step 8.
Repair the wiring harness.

STEP 6. Connector check: C-15 shift actuator connector, D-124 transfer-ECU connector.


Check for the contact with terminals.

Q. Is the check result normal?

Go to Step 7.
Repair the defective connector.

STEP 7. Check the harness between shift actuator connector C-15 terminal No.2, No.1 and transfer-ECU connector D-124 terminal No.3, No.1.


Check the output line for open circuit.

Q. Is the check result normal?

Go to Step 8.
Repair the wiring harness.

STEP 8. M.U.T.-III data list.



  • Item 25: Shift actuator current (Refer to ).
  • Item 27: Shift actuator voltage (Refer to ).

Q. Is the check result normal?

Intermittent malfunction (Refer to GROUP 00 - How to Cope with Intermittent Malfunction ).
Replace the transfer-ECU.