EXTERIOR LAMPS




CONSTRUCTION DIAGRAM










Specifications


Item
Headlamp assembly vehicles without discharge headlamp
High-beam W (Halogen headlamp)
65 (H9)
Low-beam W (Halogen headlamp)
55 (H11)
Position lamp W
5 (W5W)
Front turn-signal lamp W
21 (WY21W)
Headlamp assembly vehicles with discharge headlamp
High-beam W (Halogen headlamp)
65 (H9)
Low-beam W (Discharge headlamp)
35 (D2S)
Position lamp W
5 (W5W)
Front turn-signal lamp W
21 (WY21W)
Front fog lamp W
55 (H11)
Rear fog lamp W
21 (W21W)
Side turn-signal lamp
Fender panel attachment type W
5 (W5W)
Door mirror incorporated type
LED type
Approach lamp W
5 (W5W)
Rear combination lamp assembly
Stop/tail lamp W
21/5 (W21/5W)
Back-up lamp W
21 (W21W)
Rear turn-signal lamp W
21 (WY21W)
Tail and turn lamp assembly <Option: vehicles for England>
Tail lamp W
5 (W5W)
Rear turn-signal lamp W
21 (WY21W)
High-mounted stop lamp
Vehicles for Europe (Except 3800)
LED type
Vehicles for Russia and 3800 W × quantity
18 (W16W) × 3
Licence plate lamp W
5 (W5W)
note The brackets ( ) show the bulb type.

HEADLAMP MANUAL LEVELLING SYSTEM





The beam direction of the headlamps changes according to the number of passengers and the amount of load. The headlamp manual levelling function is a system that allows the driver to change the direction of headlamp beam so that the drivers of oncoming cars are not dazzled by the headlamps. The headlamp levelling switch allows changing the direction in five steps: 0 to 4.

RELATIONSHIP BETWEEN THE SWITCH POSITIONS AND THE NUMBER OF PASSENGERS/LOADS



<SHORT WHEELBASE>
Switch position
0
2
3
4
Passenger and load








One or two passengers
Five passengers
Five passengers and heavy loads
Driver and heavy loads

<LONG WHEELBASE>
Switch position
0
1
2
3
4
Passenger and load










One or two passengers
Four passengers (front seat and third seat)
Seven passengers
Seven passengers and heavy loads
Driver and heavy loads
note Each switch position is for reference. In each switch position, when the headlamp beam is too high, turn the switch to one-level higher position.

OPERATION




1.The headlamp levelling switch increases the resistance as it is turned from 0 to 4. Turning the headlamp levelling switch changes the voltage at point A. When the headlamp levelling switch is turned from 0 to 4, the voltage at point A decreases. Upon detection of this voltage change, the headlamp levelling unit turns the motor to lower the beam direction. At this time, the resistance of the variable resistor in the headlamp assembly changes, and the voltage at point B decreases gradually. When the voltages at points A and B become equal, the headlamp levelling unit stops the motor.
2.Turning the headlamp levelling switch from 4 to 0 increases the voltage at point A, and then the headlamp levelling unit turns the motor in the direction opposite to that mentioned in Item 1, increasing the voltage at point B. When the voltages at points A and B become equal, the headlamp levelling unit stops the motor.
3.The headlamp levelling unit detects voltage changes caused by headlamp levelling switch operation, and turns the motor to change the directions of the headlamp reflectors for the adjustment of the headlamp beam direction.

HEADLAMP AUTOMATIC LEVELLING SYSTEM


The beam direction of the headlamps (vertical angle) changes according to the number of passengers and the amount of load. The headlamp automatic levelling system is a system that automatically controls the beam direction of headlamps so that the drivers of oncoming cars are not dazzled by the headlamps if the beam direction of the headlamp upwards when parking or travelling at a constant speed.

FUNCTION


The beam direction of headlamps is automatically controlled according to driving conditions as described in the table below.
Vehicle condition
Control content
When parking
The headlamp automatic levelling-ECU calculates the vehicle pitch angle from the height sensor values according to the change in load resulting from getting on/off or loading/unloading to control the beam direction.
When driving at a constant speed
When a vehicle starts on curb, the travelling vehicle posture changes from the posture during parking, so that the beam direction changes. To control the improper beam direction caused by such vehicle posture change, the headlamp automatic levelling-ECU calculates the vehicle pitch angle based on the average of height sensor values obtained for 12 seconds after the vehicle speed becomes constant. This beam direction control while driving at a constant speed is performed only once between a vehicle stop and the next stop. If driving is started at a constant speed on the gravel or rough road, to prevent unnecessary control resulting from detection of road uneven surface, the beam direction control is launched after the driving speed becomes constant on pavement.

CONSTRUCTION DIAGRAM





SYSTEM COMPONENT AND FUNCTION


Parts name
Functional description
Column switch (lighting switch)
When the lighting switch is set to the headlamp position, the headlamp relay (LO) inside the front-ECU turns ON to transmit the signal to the headlamp automatic levelling-ECU.
Front-ECU
Height sensor (front)
Detects the elongation/contraction of the front suspension and transmits the signal to the headlamp automatic levelling-ECU.
Height sensor (rear)
Detects the elongation/contraction of the rear suspension and transmits the signal to the headlamp automatic levelling-ECU.
Vehicle speed sensor
Transmits vehicle speed signals to the headlamp automatic levelling-ECU.
Headlamp assembly (integrating motor)
Drives the headlamp reflector by receiving signals from the headlamp automatic levelling-ECU.
Headlamp automatic levelling warning lamp
Located in the combination meter. Lights up for warning when an abnormality occurs in the headlamp automatic levelling system.
Headlamp automatic levelling-ECU
Controls the motor integrated in the headlamp assembly based on the signals form switches and sensors to control the beam direction according to the vehicle posture.
Diagnosis connector
Outputs diagnosis codes.

SYSTEM BLOCK DIAGRAM





FAIL-SAFE FUNCTION


Trouble spot
Trouble condition
Headlamp automatic levelling warning lamp
Countermeasures for trouble
Height sensor
Open or short circuit
ON
Control stop
Vehicle speed signal
Open or short circuit
-
Continues control when parking
Motor (integrated in headlamp assembly)
Open circuit
-
Control stop
Short
ON
Control stop
Headlamp automatic levelling-ECU
Open or short circuit
-
Control stop
ECU is out of control
-
Program reset by ECU self-diagnosis
Headlamp signal
Open or short circuit
-
Control stop

AUTO LAMP FUNCTION