CONTENTS
00 -GENERAL
HOW TO USE THIS MANUAL
TARGETS OF DEVELOPMENT
PRODUCT FEATURES
TECHNICAL FEATURES
EXTERIOR
INTERIOR<SINGLE CAB>
INTERIOR<CLUB CAB>
INTERIOR<DOUBLE CAB>
SPACIOUS CABIN
ENGINE
TRANSMISSION
SUSPENSION
BASIC BRAKE SYSTEM
STEERING
ACTIVE SAFETY
PASSIVE SAFETY
EQUIPMENTS
ENVIRONMENTAL PROTECTION
SERVICEABILITY AND RELIABILITY
VEHICLE IDENTIFICATION
MAJOR SPECIFICATIONS
11 -ENGINE MECHANICAL
GENERAL INFORMATION
BASE ENGINE
12 -ENGINE LUBRICATION
GENERAL INFORMATION
OIL PASSAGE
13A-DIESEL FUEL
GENERAL INFORMATION
CONTROL SYSTEM
SENSOR
ACTUATOR
FUEL INJECTION CONTROL
FUEL PRESSURE CONTROL
IDLE SPEED CONTROL (ISC)
THROTTLE VALVE CONTROL
POWER SUPPLY CONTROL
A/C RELAY CONTROL
CONDENSER FAN RELAY CONTROL
PTC HEATER RELAY CONTROL<vehicles with PTC heater>
CONTROLLER AREA NETWORK (CAN)
DIAGNOSIS SYSTEM
13B-FUEL SUPPLY
GENERAL INFORMATION
COMMON RAIL
SUPPLY PUMP
FUEL TANK
14 -ENGINE COOLING
GENERAL INFORMATION
WATER PASSAGE
15 -INTAKE AND EXHAUST
AIR INTAKE SYSTEM
AIR DUCT AND AIR CLEANER
INTERCOOLER
INLET MANIFOLD
EXHAUST SYSTEM
EXHAUST MANIFOLD
EXHAUST PIPE AND MUFFLER
16 -GLOW SYSTEM
GLOW CONTROL
17 -ENGINE AND EMISSION CONTROL
ACCELERATOR SYSTEM
ACCELERATOR SYSTEM
AUTO-CRUISE CONTROL SYSTEM
GENERAL INFORMATION
CONSTRUCTION AND OPERATION
EMISSION CONTROL<DIESEL>
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
21 -CLUTCH
GENERAL INFORMATION
22 -MANUAL TRANSMISSION
GENERAL INFORMATION
DESCRIPTION OF CONSTRUCTION AND OPERATION
4WD SYSTEM
23 -AUTOMATIC TRANSMISSION
GENERAL INFORMATION
CONSTRUCTION AND OPERATION
TRANSMISSION
GENERAL INFORMATION
TORQUE CONVERTER
CLUTCH
BRAKE
POWER TRAIN
MANUAL CONTROL SYSTEM
SPEEDOMETER GEAR
OIL PRESSURE CONTROL SYSTEM
GENERAL INFORMATION
OIL PUMP
VALVE BODY
OIL FILTER
ELECTRONIC CONTROL SYSTEM
ELECTRONIC CONTROL SYSTEM
EEPROM
CONTROLLER AREA NETWORK (CAN) COMMUNICATION
CONTROL UNIT
SHIFT PATTERN CONTROL
DIAGNOSTIC FUNCTION
A/T FLUID COOLER
TRANSMISSION CONTROL
GENERAL INFORMATION
25 -PROPELLER SHAFT
GENERAL INFORMATION
26 -FRONT AXLE
FRONT AXLE <2WD>
GENERAL INFORMATION
FRONT AXLE <4WD>
GENERAL INFORMATION
DESCRIPTION OF CONSTRUCTION AND OPERATION
DIFFERENTIAL
DIFFERENTIAL MOUNT
27 -REAR AXLE
GENERAL INFORMATION
DIFFERENTIAL
DESCRIPTION OF CONSTRUCTION AND OPERATION
31 -WHEEL AND TYRE
GENERAL INFORMATION
SPECIFICATIONS
32 -POWER PLANT MOUNT
GENERAL INFORMATION
33 -FRONT SUSPENSION
GENERAL INFORMATION
34 -REAR SUSPENSION
GENERAL INFORMATION
35A-BASIC BRAKE SYSTEM
GENERAL INFORMATION
CONSTRUCTION DESCRIPTION
BRAKE PEDAL
FRONT BRAKE
REAR BRAKE
BRAKE LINE<Vehicles without ABS>
35B-ANTI-LOCK BRAKING SYSTEM (ABS)
GENERAL INFORMATION
CONSTRUCTION DESCRIPTION
SENSORS
ACTUATORS
ABS-ECU
35C-ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC)
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
SENSORS
ACTUATORS
ASC-ECU
SYSTEM OPERATION
36 -PARKING BRAKES
GENERAL INFORMATION
37 -POWER STEERING
GENERAL INFORMATION
STEERING WHEEL
STEERING SHAFT AND COLUMN
OIL PUMP
STEERING GEAR
OIL RESERVOIR
42 -BODY
GENERAL INFORMATION
MAIN BODY
BODY PANELING
BODY SHELL
BODY COLOUR CHARTS
HOOD
DOOR
DOOR LOCK
KEYLESS ENTRY SYSTEM
WINDOW GLASS REGULATOR
WEATERSTRIP
FUEL FILLER LID
WINDOW GLASS
REAR PANEL POWER WINDOW
SUNROOF
REAR BODY
CUSTOMISATION FUNCTION
51 -EXTERIOR
GENERAL INFORMATION
BUMPER AND RADIATOR GRILLE
AERO PARTS
OVERFENDER<WIDE FENDER MODELS>
GARNISH
SIDE STEP
WINDSHIELD WIPER AND WASHER
HEADLAMP WASHER
OUTSIDE MIRROR
CUSTOMIZATION FUNCTION
52A-INTERIOR
GENERAL INFORMATION
INSTRUMENT PANEL AND FLOOR CONSOLE
SEAT
FRONT SEAT
REAR SEAT<Club cab, Double cab>
SEAT BELT
TRIMS
INTERIOR TRIMS
DOOR TRIM
HEADLINING
52B-SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
GENERAL INFORMATION
SYSTEM OPERATION
FRONT AIR BAG AND SEAT BELT WITH PRE-TENSIONER
SIDE AND CURTAIN AIR BAGS
SYSTEM CONSTRUCTION
DRIVER''S SIDE AIR BAG MODULE
FRONT PASSENGER''S SIDE AIR BAG MODULE
FRONT IMPACT SENSOR
SIDE-AIRBAG MODULE
CURTAIN AIR BAG MODULE
SIDE IMPACT SENSOR
SEAT BELT WITH PRE-TENSIONER
PASSENGER''S AIR BAG CUT OFF SWITCH
SRS-ECU
SRS AIR BAG SPECIAL CONNECTOR
54A-CHASSIS ELECTRICAL
GENERAL INFORMATION
DIAGNOSIS SYSTEM
GENERAL INFORMATION
BATTERY
GENERAL INFORMATION
IMMOBILIZER SYSTEM
GENERAL INFORMATION
LIGHTING
EXTERIOR LAMPS
INTERIOR LAMPS
FUNCTION AND CONTROL BY ETACS-ECU
CUSTOMISE FUNCTION
COMBINATION METER
GENERAL INFORMATION
FUNCTION AND CONTROL BY ETACS-ECU
ACCESSORY SOCKET
GENERAL INFORMATION
CLOCK
GENERAL INFORMATION
RADIO AND CD PLAYER
GENERAL INFORMATION
SPEAKER
GENERAL INFORMATION
AUDIO AMPLIFIER
GENERAL INFORMATION
ANTENNA
GENERAL INFORMATION
RV METER
GENERAL INFORMATION
DIAGNOSIS CODE TABLE
MULTI DISPLAY STATION
GENERAL INFORMATION
DIAGNOSIS CODE TABLE
ETACS
GENERAL INFOMATION
DTC REFERENCE TABLE
DATA LIST REFERENCE TABLE
FUNCTION AND CONTROL BY ETACS-ECU
CUSTOMISE FUNCTION
54B-LOCAL INTERCONNECT NETWORK (LIN)
GENERAL INFORMATION
STRUCTURE
SYSTEM OPERATION
DIAGNOSIS CODE REFERENCE TABLE
54C-CONTROLLER AREA NETWORK (CAN)
GENERAL INFORMATION
STRUCTURE
SYSTEM OPERATION
SELF-DIAGNOSIS
CAN BUS DIAGNOSTICS
55 -HEATER, AIR CONDITIONER AND VENTILATION
GENERAL INFORMATION
HEATER UNIT
A/C CONTROLLER
A/C COMPRESSOR AND CLUTCH ASSEMBLY
A/C REFRIGERANT CONDENSER ASSEMBLY
DUCT
VENTILATION SYSTEM