CONTENTS
00 -GENERAL
HOW TO USE THIS MANUAL
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
CONTENTS OF TROUBLESHOOTING
DIAGNOSIS FUNCTION
HOW TO USE THE INSPECTION PROCEDURES
CONNECTOR MEASUREMENT SERVICE POINTS
CONNECTOR INSPECTION SERVICE POINTS
INSPECTION SERVICE POINTS FOR A BLOWN FUSE
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
HOW TO TREAT PAST TROUBLE
VEHICLE IDENTIFICATION
GENERAL DATA AND SPECIFICATIONS
PRECAUTIONS BEFORE SERVICE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
WHAT THE COMMON RAIL ENGINE LEARNS
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE
SMALL INJECTION QUANTITY LEARNING PROCEDURE
SUPPLY PUMP CORRECTION LEARNING PROCEDURE
HOW TO PERFORM CHASSIS NUMBER (Chassis No.) WRITING
SERVICING ELECTRICAL SYSTEM
VEHICLES WITH AIR CONDITIONER
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS
VEHICLE WASHING
PRE-INSPECTION CONDITION
MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY
HOW TO USE THE THROTTLE CONTROLLER
IN ORDER TO PREVENT VEHICLES FROM FIRE
ENGINE OILS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS SERVICE PRECAUTIONS
SUPPORT LOCATIONS FOR LIFTING AND JACKING
TIGHTENING TORQUE
00E-GENERAL <ELECTRICAL>
HOW TO READ WIRING DIAGRAMS
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS
HOW TO READ CONFIGURATION DIAGRAMS
HOW TO READ CIRCUIT DIAGRAMS
MARKINGS FOR CONNECTOR AND EARTHING
WIRE COLOUR CODES
ABBREVIATION SYMBOLS
11A-ENGINE MECHANICAL
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT TENSION CHECK AND ADJUSTMENT
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
AUTO-TENSIONER CHECK
VALVE CLEARANCE CHECK AND ADJUSTMENT
IDLE SPEED CHECK
COMPRESSION PRESSURE CHECK
TIMING BELT B TENSION ADJUSTMENT
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
CAMSHAFT AND VALVE STEM SEAL REMOVAL AND INSTALLATION
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER REMOVAL AND INSTALLATION
OIL PAN AND OIL STRAINER INSPECTION
CRANKSHAFT OIL SEAL
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
VACUUM PUMP
VACUUM PUMP REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
ENGINE ASSEMBLY REMOVAL AND INSTALLATION
11B-ENGINE OVERHAUL
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
REWORK DIMENSIONS
TORQUE SPECIFICATIONS
SEALANTS
SPECIAL TOOLS
ALTERNATOR
ALTERNATOR REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
TIMING BELT INSPECTION
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND INSTALLATION
ROCKER COVER AND INJECTOR
ROCKER COVER AND INJECTOR REMOVAL AND INSTALLATION
WATER HOSE AND PIPE
WATER HOSE AND PIPE REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT INSPECTION
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES REMOVAL AND INSTALLATION
CYLINDER HEAD AND VALVES INSPECTION
OIL PAN AND OIL PUMP
OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION
OIL PAN AND OIL PUMP INSPECTION
PISTON AND CONNECTING ROD
PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
PISTON AND CONNECTING ROD INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
CRANKSHAFT AND CYLINDER BLOCK REMOVAL AND INSTALLATION
CRANKSHAFT AND CYLINDER BLOCK INSPECTION
12 -ENGINE LUBRICATION
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
LUBRICANT(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ENGINE OIL CHECK
ENGINE OIL REPLACEMENT
ENGINE OIL FILTER REPLACEMENT
OIL PRESSURE CHECK
ENGINE OIL COOLER
ENGINE OIL COOLER REMOVAL AND INSTALLATION
13A-DIESEL FUEL
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
INSPECTION CHART FOR DIAGNOSIS CODE
INSPECTION PROCEDURE FOR DIAGNOSIS CODES
CODE NO. P0016 CRANKSHAFT/CAMSHAFT POSITION SENSOR PHASE PROBLEM
CODE NO. P0072 INTAKE AIR TEMPERATURE SENSOR NO.2 CIRCUIT LOW INPUT
CODE NO. P0073 INTAKE AIR TEMPERATURE SENSOR NO.2 CIRCUIT HIGH INPUT
CODE NO. P0088 COMMON RAIL HIGH PRESSURE MALFUNCTION
CODE NO. P0089 SUCTION CONTROL VALVE STUCK
CODE NO. P0093 FUEL LEAK PROBLEM
CODE NO. P0102 AIR FLOW SENSOR CIRCUIT LOW INPUT
CODE NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH INPUT
CODE NO. P0106 MANIFOLD ABSOLUTE PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0112 INTAKE AIR TEMPERATURE SENSOR NO.1 CIRCUIT LOW INPUT
CODE NO. P0113 INTAKE AIR TEMPERATURE SENSOR NO.1 CIRCUIT HIGH INPUT
CODE NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0122 THROTTLE POSITION SENSOR CIRCUIT LOW INPUT
CODE NO. P0123 THROTTLE POSITION SENSOR CIRCUIT HIGH INPUT
CODE NO. P0182 FUEL TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0183 FUEL TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0191 RAIL PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0192 RAIL PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0193 RAIL PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0201 NO.1 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0202 NO.2 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0203 NO.3 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0204 NO.4 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0219 ENGINE OVERSPEED CONDITION
CODE NO. P0234 TURBOCHARGER OVERBOOST CONDITION
CODE NO. P0301 NO. 1 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0302 NO. 2 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0303 NO. 3 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0304 NO. 4 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0335 CRANK ANGLE SENSOR SYSTEM
CODE NO. P0336 CRANK ANGLE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0340 CAMSHAFT POSITION SENSOR SYSTEM
CODE NO. P0341 CAMSHAFT POSITION SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0403 EGR VALVE DC MOTOR MALFUNCTION
CODE NO. P0405 EGR VALVE POSITION SENSOR CIRCUIT LOW INPUT
CODE NO. P0406 EGR VALVE POSITION SENSOR CIRCUIT HIGH INPUT
CODE NO. P0502 VEHICLE SPEED SENSOR LOW INPUT
CODE NO. P0513 IMMOBILIZER MALFUNCTION
CODE NO. P0551 POWER STEERING FLUID PRESSURE SWITCH SYSTEM
CODE NO. P0603 EEP ROM MALFUNCTION
CODE NO. P0604 RANDOM ACCESS MEMORY (RAM) MALFUNCTION
CODE NO. P0605 READ ONLY MEMORY (FLASH ROM) MALFUNCTION
CODE NO. P0606 ENGINE-ECU (MAIN CPU) MALFUNCTION
CODE NO. P0607 ENGINE-ECU (SUB CPU) MALFUNCTION
CODE NO. P0628 SUCTION CONTROL VALVE OPEN
CODE NO. P0629 SUCTION CONTROL VALVE BATTRY SHORT
CODE NO. P0630 CHASSIS NUMBER NOT PROGRAMMED
CODE NO. P0638 THROTTLE VALVE CONTROL SERVO STUCK
CODE NO. P0642 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO LOW
CODE NO. P0643 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO HIGH
CODE NO. P0652 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO LOW
CODE NO. P0653 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO HIGH
CODE NO. P1203 CAPACITOR INSUFFICIENT CHARGING
CODE NO. P1204 CAPACITOR EXCESSIVE CHARGING
CODE NO. P1272 PRESSURE LIMITER MALFUNCTION
CODE NO. P1273 SUPPLY PUMP INSUFFICIENT FLOW
CODE NO. P1274 SUPPLY PUMP PROTECTION
CODE NO. P1275 SUPPLY PUMP EXCHANGE
CODE NO. P1276 FUEL FILTER EXCHANGE
CODE NO. P1277 FUEL FILTER FREEZE
CODE NO. P1625 INJECTION QUANTITY COMPENSATION VALUE ERROR
CODE NO. P1626 INJECTION QUANTITY COMPENSATION VALUE ERROR NOT CODING
CODE NO. P2118 THROTTLE VALVE CONTROL DC MOTOR CURRENT MALFUNCTION
CODE NO. P2122 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT LOW INPUT
CODE NO. P2123 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT
CODE NO. P2124 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT INTERMITTENT
CODE NO. P2127 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT LOW INPUT
CODE NO. P2128 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT HIGH INPUT
CODE NO. P2138 ACCELERATOR PEDAL POSITION SENSOR (MAIN AND SUB) RANGE/PERFORMANCE PROBLEM
CODE NO. P2146 INJECTOR COMMON 1 (CYLINDER NO.1 AND NO.4) CIRCUIT OPEN
CODE NO. P2147 INJECTOR COMMON CIRCUIT GND SHORT
CODE NO. P2148 INJECTOR COMMON CIRCUIT BATTERY SHORT
CODE NO. P2149 INJECTOR COMMON 2 (CYLINDER NO.2 AND NO.3) CIRCUIT OPEN
CODE NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P2413 EGR SYSTEM PERFORMANCE
CODE NO. U1073 BUS OFF
CODE NO. U1101 A/T-ECU TIME-OUT<A/T>
CODE NO. U1102 ASTC-ECU TIME-OUT
CODE NO. U1109 ETACS TIME-OUT
CODE NO. U1117 IMMOBILIZER-ECU TIME-OUT
CODE NO. U1190 THE NETWORK SYSTEM DIAGNOSIS CODE OUTPUT PERMITTED SIGNAL CANNOT BE RECEIVED
INSPECTION CHART FOR TROUBLE SYMPTOMS
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS
SYMPTOM PROCEDURE
COMMUNICATION WITH ENGINE-ECU IS NOT POSSIBLE
THE ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT AFTER THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION
THE ENGINE WARNING LAMP REMAINS ILLUMINATING AND NEVER GOES OUT OR IS BLINKING
THE STARTER IS IMPOSSIBLE TO OPERATE
STARTING IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL COMBUSTION)
IMPROPER STARTING (LONG TIME TO START)
IMPROPER IDLING
THE ENGINE STALLS WHEN DECELERATING
POOR ACCELERATION
A LARGE AMOUNT OF FUEL CONSUMPTION
KNOCKING, ABNORMAL NOISE
WHITE SMOKE
BLACK SMOKE
BATTERY RUNDOWN
OVERHEATING
ENGINE-ECU POWER SUPPLY SYSTEM
ENGINE-ECU BATTERY BACK-UP SYSTEM
1ST AND 2ND RAIL SWITCH SYSTEM<M/T>
BACK-UP LAMP SWITCH SYSTEM<M/T>
CONDENSER FAN RELAY SYSTEM
A/C COMPRESSOR RELAY SYSTEM
POWER STEERING FLUID PRESSURE SWITCH SYSTEM
GLOW SYSTEM
PTC HEATER RELAY SYSTEM
HEATER SWITCH (WARM UP SWITCH) SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT THE ENGINE-ECU TERMINALS
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE
EVACUATION OF WATER FROM FUEL FILTER
FUEL LINE AIR-BLEEDING
FUEL FILTER CARTRIDGE REPLACEMENT
COMPONENT LOCATION
ENGINE CONTROL RELAY CONTINUITY CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
INJECTOR CHECK
INTAKE AIR TEMPERATURE SENSOR NO.1 CHECK
INTAKE AIR TEMPERATURE SENSOR NO.2 CHECK
SUCTION CONTROL VALVE CHECK
FUEL TEMPERATURE SENSOR CHECK
COMMON RAIL CHECK
THROTTLE VALVE CONTROL SERVO CHECK
FUEL INJECTOR
FUEL INJECTOR REMOVAL AND INSTALLATION
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND INSTALLATION
THROTTLE BODY
THROTTLE BODY REMOVAL AND INSTALLATION
CAMSHAFT POSITION SENSOR
CAMSHAFT POSITION SENSOR REMOVAL AND INSTALLATION
CRANK ANGLE SENSOR
CRANK ANGLE SENSOR REMOVAL AND INSTALLATION
ENGINE-ECU
ENGINE-ECU REMOVAL AND INSTALLATION
13B-FUEL SUPPLY
GENERAL INFORMATION
FUEL TANK
FUEL TANK REMOVAL AND INSTALLATION
FUEL GAUGE UNIT DISASSEMBLY AND ASSEMBLY
FUEL GAUGE UNIT CHECK
FUEL FILTER AND GLOW PLUG RELAY
FUEL FILTER AND GLOW PLUG RELAY REMOVAL AND INSTALLATION
FUEL FILTER INSPECTION
GLOW PLUG RELAY CHECK
14 -ENGINE COOLING
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ENGINE COOLANT LEAK CHECK
RADIATOR CAP OPENING PRESSURE CHECK
ENGINE COOLANT CHANGE
ENGINE COOLANT CONCENTRATION TEST
RADIATOR FAN
RADIATOR FAN REMOVAL AND INSTALLATION
THERMOSTAT
THERMOSTAT REMOVAL AND INSTALLATION
THERMOSTAT INSPECTION
WATER PUMP
WATER PUMP REMOVAL AND INSTALLATION
WATER HOSE AND WATER PIPE
WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION
WATER HOSE AND WATER PIPE INSPECTION
RADIATOR
RADIATOR REMOVAL AND INSTALLATION
15 -INTAKE AND EXHAUST
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
TURBOCHARGER SUPERCHARGING PRESSURE CHECK
TURBOCHARGER WASTE GATE ACTUATOR CHECK
AIR CLEANER
AIR CLEANER REMOVAL AND INSTALLATION
INTERCOOLER
INTERCOOLER REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION
INLET MANIFOLD INSPECTION
EXHAUST MANIFOLD AND TURBOCHARGER
EXHAUST MANIFOLD AND TURBOCHARGER REMOVAL AND INSTALLATION
EXHAUST MANIFOLD AND TURBOCHARGER INSPECTION
EXHAUST PIPE AND MAIN MUFFLER
EXHAUST PIPE AND MAIN MUFFLER
16 -ENGINE ELECTRICAL
CHARGING SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST
OUTPUT CURRENT TEST
REGULATED VOLTAGE TEST
WAVE PATTERN CHECK USING AN OSCILLOSCOPE
ALTERNATOR ASSEMBLY
ALTERNATOR ASSEMBLY REMOVAL AND INSTALLATION
ALTERNATOR ASSEMBLY DISASSEMBLY AND REASSEMBLY
ALTERNATOR ASSEMBLY INSPECTION (DISASSEMBLY AND ASSEMBLY)
STARTING SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
STARTER RELAY CHECK
STARTER MOTOR ASSEMBLY
STARTER MOTOR ASSEMBLY REMOVAL AND INSTALLATION
STARTER MOTOR ASSEMBLY INSPECTION
STARTER MOTOR ASSEMBLY DISASSEMBLY AND REASSEMBLY
STARTER MOTOR ASSEMBLY INSPECTION (DISASSEMBLY AND ASSEMBLY)
GLOW SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
SELF-REGULATING GLOW SYSTEM CHECK
CHECK THE ENGINE ECU TERMINALS
GLOW PLUG RELAY CHECK
GLOW PLUG CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
GLOW PLUG
GLOW PLUG REMOVAL AND INSTALLATION
17 -ENGINE AND EMISSION CONTROL
ENGINE CONTROL
GENERAL INFORMATION
ACCELERATOR PEDAL
ACCELERATOR PEDAL REMOVAL AND INSTALLATION
EMISSION CONTROL <DIESEL>
GENERAL INFORMATION
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAM
VACUUM HOSE CHECK
VACUUM HOSE INSTALLATION
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
GENERAL INFORMATION (EGR SYSTEM)
COMPONENT LOCATION (EGR SYSTEM)
EGR VALVE CHECK
AIR FLOW SENSOR CHECK
CRANK ANGLE SENSOR CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
AIR TEMPERATURE SENSOR CHECK
CHECK AT THE ENGINE ECU TERMINALS
EGR VALVE AND EGR COOLER
EGR VALVE AND EGR COOLER REMOVAL AND INSTALLATION
CATALYTIC CONVERTER
CATALYTIC CONVERTER REMOVAL AND INSTALLATION
21A-CLUTCH
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
ON-VEHICLE SERVICE
CLUTCH PEDAL CHECK AND ADJUSTMENT
CLUTCH BLEEDING
CLUTCH PEDAL
CLUTCH PEDAL REMOVAL AND INSTALLATION
CLUTCH CONTROL
CLUTCH CONTROL REMOVAL AND INSTALLATION
CLUTCH CONTROL INSPECTION
CLUTCH MASTER CYLINDER ASSEMBLY DISASSEMBLY AND REASSEMBLY
CLUTCH MASTER CYLINDER ASSEMBLY INSPECTION
21B-CLUTCH OVERHAUL
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
LUBRICANTS
CLUTCH
CLUTCH REMOVAL AND INSTALLATION
CLUTCH INSPECTION
CLUTCH RELEASE CYLINDER
CLUTCH RELEASE CYLINDER DISASSEMBLY AND REASSEMBLY
CLUTCH RELEASE CYLINDER INSPECTION
22A-MANUAL TRANSMISSION (FR)
GENERAL INFORMATION
LUBRICANT(S)
SEALANT AND ADHESIVE
ON-VEHICLE SERVICE
TRANSMISSION OIL LEVEL CHECK
TRANSMISSION OIL CHANGE
TRANSFER OIL LEVEL CHECK
TRANSFER OIL CHANGE
4WD DETECTION SWITCH CONTINUITY CHECK<EASY SELECT 4WD>
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK<EASY SELECT 4WD>
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CONTINUITY CHECK<SUPER SELECT 4WD>
2WD/4WD DETECTION SWITCH CONTINUITY CHECK<SUPER SELECT 4WD>
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CONTINUITY CHECK<SUPER SELECT 4WD>
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK<SUPER SELECT 4WD>
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK<SUPER SELECT 4WD>
TRANSMISSION CONTROL
TRANSMISSION CONTROL REMOVAL AND INSTALLATION
TRANSMISSION ASSEMBLY
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION
4WD INDICATOR-ECU
4WD INDICATOR-ECU REMOVAL AND INSTALLATION
INSPECTION
22B-MANUAL TRANSMISSION OVERHAUL
GENERAL INFORMATION
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATIONS
SEALANTS
LUBRICANTS
SPECIAL TOOLS
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION INSPECTION
INPUT SHAFT
INPUT SHAFT DISASSEMBLY AND REASSEMBLY
INPUT SHAFT INSPECTION
OUTPUT SHAFT
OUTPUT SHAFT
OUTPUT SHAFT INSPECTION
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT INSPECTION
REVERSE IDLER GEAR
REVERSE IDLER GEAR DISASSEMBLY AND REASSEMBLY
REVERSE IDLER GEAR INSPECTION
EXTENSION HOUSING
EXTENSION HOUSING DISASSEMBLY AND REASSEMBLY
TRANSFER
TRANSFER DISASSEMBLY AND REASSEMBLY
TRANSFER INSPECTION
TRANSFER CASE PLATE
TRANSFER CASE PLATE DISASSEMBLY AND REASSEMBLY
TRANSFER INPUT GEAR
TRANSFER INPUT GEAR DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
2-4WD SYNCHRONIZER<V5MB1-J-NE>
2-4WD SYNCHRONIZER DISASSEMBLY AND REASSEMBLY
2-4WD SYNCHRONIZER INSPECTION
CENTER DIFFERENTIAL CASE<V5MB1-J-NE>
CENTER DIFFERENTIAL CASE DISASSEMBLY AND REASSEMBLY<V5MB1-J-NE>
H-L SHIFT FORK
H-L SHIFT FORK DISASSEMBLY AND REASSEMBLY
REAR OUTPUT SHAFT<V5MB1-J-NEG>
REAR OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY<V5MB1-J-NEG>
REAR OUTPUT SHAFT INSPECTION
REAR OUTPUT SHAFT<V5MB1-J-NE>
REAR OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY<V5MB1-J-NE>
TRANSFER DRIVE SHAFT<V5MB1-J-NE>
TRANSFER DRIVE SHAFT DISASSEMBLY AND REASSEMBLY<V5MB1-J-NE>
FRONT OUTPUT SHAFT
FRONT OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
SPEEDOMETER GEAR
SPEEDOMETER GEAR DISASSEMBLY AND REASSEMBLY
23A-AUTOMATIC TRANSMISSION
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
ROAD TEST
SHIFT PATTERN
DAMPER CLUTCH CONTROL
CHECK CHART FOR DIAGNOSIS CODE
DIAGNOSTIC TROUBLE CODE PROCEDURES
DTC P1763 A/T FLUID TEMPERATURE SENSOR SYSTEM
DTC P1764 A/T FLUID TEMPERATURE SENSOR SYSTEM
DTC P1766 INPUT SHAFT SPEED SENSOR SYSTEM
DTC P1767 OUTPUT SHAFT SPEED SENSOR SYSTEM
DTC P1770 INHIBITOR SWITCH SYSTEM
DTC P1771 INHIBITOR SWITCH SYSTEM
DTC P1773 LOW-REVERSE SOLENOID VALVE SYSTEM
DTC P1774 UNDERDRIVE SOLENOID VALVE SYSTEM
DTC P1775 SECOND SOLENOID VALVE SYSTEM
DTC P1776 OVERDRIVE SOLENOID VALVE SYSTEM
DTC P1778 TORQUE CONVERTER CLUTCH SOLENOID VALVE SYSTEM
DTC P1779, 1780, 1781, 1782, 1783, 1784: GEAR INCORRECT RATIO
DTC P1786 TORQUE CONVERTER CLUTCH SYSTEM (STUCK OFF)
DTC P1787 TORQUE CONVERTER CLUTCH SYSTEM (STUCK ON)
DTC P1788 A/T CONTROL RELAY SYSTEM
DTC P1790 BACK UP LINE SYSTEM
DTC P1901 CAN SIGNAL TIME-OUT (ENGINE-ECU)
DTC U1073 BUS OFF
DTC U1100 ENGINE-ECU TIME-OUT (RELATED TO ENGINE)
DTC U1102 ASC-ECU TIME-OUT
DTC U1109 ETACS-ECU TIME-OUT
DTC U1120 FAILURE INFORMATION OF ENGINE-ECU
DTC U1190 THE NETWORK SYSTEM DIAGNOSIS CODE OUTPUT PERMITTED SIGNAL CAN NOT BE RECEIVED
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
COMMUNICATION WITH THE M.U.T. IS NOT POSSIBLE
ENGINE DOES NOT CRANK
DOES NOT MOVE FORWARD
DOES NOT MOVE BACKWARD
DOES NOT MOVE (FORWARD OR BACKWARD)
ENGINE STALLS WHEN MOVING SELECTOR LEVER FROM "N" TO "D" OR "N" TO "R"
SHIFT SHOCK WHEN SHIFTING FROM "N" TO "D" AND LONG DELAY
SHIFT SHOCK WHEN SHIFTING FROM "N" TO "R" AND LONG DELAY
SHIFT SHOCK WHEN SHIFTING FROM "N" TO "D," "N" TO "R" AND LONG DELAY
SHIFT SHOCK AND SLIPPING
EARLY OR LATE SHIFTING IN ALL GEARS
EARLY OR LATE SHIFTING IN SOME GEARS
NO DIAGNOSTIC TROUBLE CODES (DOES NOT SHIFT)
POOR ACCELERATION
VIBRATION
OVERDRIVE SWITCH SYSTEM
4L OR 4LLC DETECTION SWITCH SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
A/T-ECU TERMINAL VOLTAGE REGERENCE CHART
OSCILLOSCOPE CHECK PROCEDURE
ON-VEHICLE SERVICE
ESSENTIAL SERVICE
A/T FLUID CHECK
A/T FLUID CHANGE
FLUSHING COOLERS AND TUBES
INHIBITOR SWITCH CONTINUITY CHECK
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
TRANSFER OIL CHECK
TRANSFER OIL REPLACEMENT
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CHECK
2WD/4WD DETECTION SWITCH CHECK
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CHECK
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK
A/T CONTROL COMPONENT LAYOUT
A/T CONTROL COMPONENT CHECK
OVERDRIVE SWITCH CHECK
INHIBITOR SWITCH CHECK
A/T CONTROL RELAY CHECK
SOLENOID VALVE CHECK
A/T FLUID TEMPERATURE SENSOR CHECK
4LLc DETECTION SWITCH CONTINUITY CHECK
TORQUE CONVERTER STALL CHECK
HYDRAULIC PRESSURE TESTS
HYDRAULIC CIRCUIT
LINE PRESSURE ADJUSTMENT
SELECTOR LEVER OPERATION CHECK
TRANSMISSION CONTROL
TRANSMISSION CONTROL REMOVAL AND INSTALLATION
INSPECTION
SELECTOR LEVER ASSEMBLY DISASSEMBLY AND ASSEMBLY
TRANSMISSION ASSEMBLY
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION
A/T FLUID COOLER
A/T FLUID COOLER REMOVAL AND INSTALLATION
A/T-ECU
A/T-ECU REMOVAL AND INSTALLATION
4WD INDICATOR-ECU
4WD INDICATOR ECU REMOVAL AND INSTALLATION
23B-AUTOMATIC TRANSMISSION OVERHAUL
GENERAL INFORMATION
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
VALVE BODY SPRING IDENTIFICATION
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
SEALANTS
LUBRICANT(S)
SPECIAL TOOLS
TRANSMISSION AND EXTENSION HOUSING
TRANSMISSION AND EXTENSION HOUSING DISASSEMBLY AND ASSEMBLY
EXTENSION HOUSING
EXTENSION HOUSING DISASSEMBLY AND REASSEMBLY
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
REVERSE AND OVERDRIVE CLUTCH
REVERSE AND OVERDRIVE CLUTCH DISASSEMBLY AND REASSEMBLY
SECOND BRAKE
SECOND BRAKE DISASSEMBLY AND REASSEMBLY
LOW REVERSE ANNULUS GEAR
LOW REVERSE ANNULUS GEAR DISASSEMBLY AND REASSEMBLY
CENTER SUPPORT
CENTER SUPPORT DISASSEMBLY AND REASSEMBLY
UNDERDRIVE CLUTCH
UNDERDRIVE CLUTCH DISASSEMBLY AND REASSEMBLY
VALVE BODY
VALVE BODY DISASSEMBLY AND REASSEMBLY
25 -PROPELLER SHAFT
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
PROPELLER SHAFT
PROPELLER SHAFT REMOVAL AND INSTALLATION
PROPELLER SHAFT INSPECTION
PROPELLER SHAFT DISASSEMBLY AND REASSEMBLY
26 -FRONT AXLE
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)<4WD>
SEALANT(S) OR ADHESIVE(S)<4WD>
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
FRONT AXLE TOTAL BACKLASH CHECK<4WD>
FRONT AXLE GEAR OIL LEVEL CHECK<4WD>
GEAR OIL REPLACEMENT<4WD>
WHEEL BEARING AXIAL PLAY CHECK
HUB BOLT REPLACEMENT
FREE WHEEL SOLENOID VALVE OPERATION CHECK<4WD>
FRONT AXLE HUB ASSEMBLY
FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION<2WD>
FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION<4WD>
FRONT AXLE HUB ASSEMBLY INSPECTION
DRIVESHAFT ASSEMBLY<4WD>
DRIVESHAFT ASSEMBLY REMOVAL AND INSTALLATION
DRIVESHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
DRIVESHAFT ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
BJ BOOT REPLACEMENT
INNER SHAFT ASSEMBLY<4WD>
INNER SHAFT ASSEMBLY REMOVAL AND INSTALLATION
INNER SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH<4WD>
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH REMOVAL AND INSTALLATION
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH INSPECTION
FREE WHEELING CLUTCH ASSEMBLY DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CARRIER ASSEMBLY DISASSEMBLY
DIFFERENTIAL CARRIER ASSEMBLY REASSEMBLY
SOLENOID VALVE AND VACUUM HOSE<4WD>
SOLENOID VALVE AND VACUUM HOSE REMOVAL AND INSTALLATION
FRONT DIFFERENTIAL MOUNT<4WD>
FRONT DIFFERENTIAL MOUNT REMOVAL AND INSTALLATION
DIFFERENTIAL MOUNTING INSULATOR REPLACEMENT
27 -REAR AXLE
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
REAR AXLE TOTAL BACKLASH CHECK
GEAR OIL LEVEL CHECK
GEAR OIL REPLACEMENT
AXLE SHAFT AXIAL PLAY CHECK
AXLE SHAFT AXIAL PLAY ADJUSTMENT
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK<4WD>
REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE CHECK<4WD>
AXLE ASSEMBLY
AXLE ASSEMBLY REMOVAL AND INSTALLATION
AXLE SHAFT ASSEMBLY
AXLE SHAFT ASSEMBLY REMOVAL AND INSTALLATION
AXLE SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
AXLE SHAFT INSPECTION (DISASSEMBLY AND REASSEMBLY)
REAR DIFFERENTIAL LOCK<4WD>
REAR DIFFERENTIAL LOCK REMOVAL AND INSTALLATION
REAR DIFFERENTIAL LOCK SWITCH CHECK
REAR DIFFERENTIAL LOCK CONTROL UNIT CHECK
REAR DIFFERENTIAL LOCK AIR PUMP CHECK
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK
DIFFERENTIAL CARRIER ASSEMBLY
DIFFERENTIAL CARRIER ASSEMBLY REMOVAL AND INSTALLATION
DIFFERENTIAL CARRIER ASSEMBLY DISASSEMBLY
DIFFERENTIAL CARRIER ASSEMBLY REASSEMBLY
REAR DIFFERENTIAL LOCK DISASSEMBLY AND REASSEMBLY
31 -WHEEL AND TYRE
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
TROUBLESHOOTING
TROUBLESHOOTING
WHEEL BALANCE ACCURACY
ON-VEHICLE SERVICE
TYRE INFLATION PRESSURE CHECK
TYRE WEAR CHECK
WHEEL RUNOUT CHECK
WHEEL AND TYRE
WHEEL AND TYRE REMOVAL AND INSTALLATION
SPARE TYRE CARRIER
SPARE TYRE CARRIER REMOVAL AND INSTALLATION
32 -POWER PLANT MOUNT
GENERAL INFORMATION
ENGINE MOUNTING
ENGINE MOUNTING REMOVAL AND INSTALLATION
ENGINE MOUNTING INSPECTION
REAR ENGINE MOUNTING
REAR ENGINE MOUNTING REMOVAL AND INSTALLATION
REAR ENGINE MOUNTING INSPECTION
TRANSFER MOUNTING
TRANSFER MOUNTING REMOVAL AND INSTALLATION<M/T>
TRANSFER MOUNTING INSPECTION<M/T>
33 -FRONT SUSPENSION
GENERAL INFORMATION
SERVICE SPECIFICATIONS
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT
LOWER ARM BALL JOINT AXIAL PLAY CHECK
LOWER ARM BALL JOINT DUST COVER CHECK
UPPER ARM ASSEMBLY
UPPER ARM ASSEMBLY REMOVAL AND INSTALLATION
UPPER ARM ASSEMBLY INSPECTION
SHOCK ABSORBER ASSEMBLY
SHOCK ABSORBER ASSEMBLY REMOVAL AND INSTALLATION
SHOCK ABSORBER ASSEMBLY INSPECTION
SHOCK ABSORBER ASSEMBLY DISASSEMBLY AND REASSEMBLY
SHOCK ABSORBER ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
LOWER ARM
LOWER ARM REMOVAL AND INSTALLATION
LOWER ARM INSPECTION
LOWER ARM BUSHING REPLACEMENT
STABILIZER BAR
STABILIZER BAR REMOVAL AND INSTALLATION
STABILIZER BAR INSPECTION
34 -REAR SUSPENSION
GENERAL INFORMATION
REAR SUSPENSION ASSEMBLY
REAR SUSPENSION ASSEMBLY REMOVAL AND INSTALLATION
INSPECTION
35A-BASIC BRAKE SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATIONS
LUBRICANTS
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
BRAKE PEDAL CHECK AND ADJUSTMENT
BRAKE BOOSTER OPERATING CHECK
CHECK VALVE OPERATION CHECK
BASIC BRAKE SYSTEM BLEEDING
BRAKE FLUID LEVEL SENSOR CHECK
LOAD-SENSING SPRING LENGTH CHECK<Vehicles without ABS>
LOAD-SENSING PROPORTIONING VALVE FUNCTION TEST<Vehicles without ABS>
DISC BRAKE PAD CHECK AND REPLACEMENT
DISC BRAKE ROTOR CHECK
BRAKE LINING THICKNESS CHECK
BRAKE DRUM INSIDE DIAMETER CHECK
BRAKE LINING AND BRAKE DRUM CONTACT CHECK
BRAKE PEDAL
BRAKE PEDAL REMOVAL AND INSTALLATION
BRAKE PEDAL INSPECTION
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER REMOVAL AND INSTALLATION
MASTER CYLINDER ASSEMBLY DISASSEMBLY AND REASSEMBLY
MASTER CYLINDER ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
LOAD-SENSING PROPORTIONING VALVE
LOAD-SENSING PROPORTIONING VALVE REMOVAL AND INSTALLATION<Vehicles without ABS>
FRONT DISC BRAKE ASSEMBLY
FRONT DISC BRAKE ASSEMBLY REMOVAL AND INSTALLATION
FRONT DISC BRAKE ASSEMBLY INSPECTION
FRONT DISC BRAKE ASSEMBLY DISASSEMBLY AND REASSEMBLY
FRONT DISC BRAKE ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
REAR DRUM BRAKE
REAR DRUM BRAKE REMOVAL AND INSTALLATION
REAR DRUM BRAKE INSPECTION
REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY DISASSEMBLY AND ASSEMBLY
REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY INSPECTION
35B-ANTI-SKID BRAKING SYSTEM (ABS)
GENERAL INFORMATION
SERVICE SPECIFICATIONS
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
NOTES WITH REGARD TO DIAGNOSIS
ABS WARNING LAMP INSPECTION
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSIS TROUBLE CODE PROCEDURES
C1200/C1205/C1210/C1215 ABS Sensor(Open circuit or short circuit)
C1201/C1206/C1211/C1216 ABS Sensor
C1225 ABS SENSOR SYSTEM (OUTPUT SIGNAL MALFUNCTION)
C1226/C1231/C1236/C1241/C1246/C1251/C1256/C1261/C1278/C1279 Solenoid valve system
C1266/C1273/C1274 Motor system
C1340 STOP LAMP SWITCH OPEN CIRCUIT ABNORMALITY
C1365 G-SENSOR POWER SUPPLY ABNORMALITY<4WD>
C1381 G-SENSOR SYSTEM<4WD>
C1382/C1383 G-SENSOR VOLTAGE VALUE ABNORMALITY<4WD>
C1861 ABS-ECU POWER SUPPLY LOW VOLTAGE
U1073 Bus off
INSPECTION CHART FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
M.U.T.-III cannot communicate with ABS-ECU
ABS WARNING LAMP REMAINS ON AFTER ENGINE IS STARTED.
FAULTY ABS OPERATION
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
ABS SENSOR OUTPUT VOLTAGE CHECK
HYDRAULIC UNIT CHECK
REMEDY FOR A DISCHARGED BATTERY
HYDRAULIC UNIT
HYDRAULIC UNIT REMOVAL AND INSTALLATION
ABS SENSOR
ABS SENSOR REMOVAL AND INSTALLATION
ABS SENSOR INSPECTION
G-SENSOR<4WD>
G-SENSOR REMOVAL AND INSTALLATION<4WD>
G-SENSOR INSPECTION<4WD>
35C-ACTIVE STABILITY & TRACTION CONTROL SYSTEM (ASTC)
GENERAL INFORMATION
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
NOTES WITH REGARD TO DIAGNOSIS
BRAKE WARNING LAMP, ABS WARNING LAMP, ASTC INDICATOR LAMP, ASTC OFF INDICATOR LAMP INSPECTION
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSIS CODE PROCEDURES
Code No.C1200 Wheel speed sensor (open or short to earth or power supply)
Code No.C1205 Wheel speed sensor (open or short to earth or power supply)
Code No.C1210 Wheel speed sensor (open or short to earth or power supply)
Code No.C1215 Wheel speed sensor (open or short to earth or power supply)
Code No.C1201 Wheel speed sensor (sensor transmitting error)
Code No.C1206 Wheel speed sensor (sensor transmitting error)
Code No.C1211 Wheel speed sensor (sensor transmitting error)
Code No.C1216 Wheel speed sensor (sensor transmitting error)
Code No.C1223 G&yaw rate sensor (active check error)
Code No.C1225 Incorrect tyre diameter
Code No.C1226: Control solenoid valve (FR) pressure holding system
Code No.C1266: Motor system
Code No.C1273: Motor relay (open circuit)
Code No.C1274: Motor relay (short circuit)
Code No.C1278: Solenoid valve relay (open circuit)
Code No.C1280: Motor failsafe relay (short circuit)
Code No.C1291: Reverse signal (seizure)
Code No.C1292: CAN communication error
Code No.C1340: Abnormal stoplamp switch signal
Code No.C1361: Abnormal pressure sensor characteristics
Code No.C1362: Abnormal pressure sensor (abnormal output value, open or short circuit)
Code No.C1364: Pressure sensor malfunction
Code No.C1371: Yaw rate sensor (output error, oscillation error, zero-point error)
Code No.C1381: G-sensor (output error, seizure)
Code No.C1385: Yaw rate sensor (internal error)
Code No.C1386: G-sensor (internal error)
Code No.C1388: Yaw rate sensor (active check error)
Code No.C1393: G and yaw rate sensor (zero-point not calibrated)
Code No.C1394: Steering wheel sensor neutral point not learned
Code No.C1396: Engine-ECU malfunction
Code No.C1505: Steering wheel sensor abnormality (detected at ASTC-ECU-side)
Code No.C1620: Engine-ECU communication error
Code No.C1861: Low voltage at ASTC-ECU power supply
Code No.U1073: Bus-off
Code No.U1100: Engine-ECU timeout error
Code No.U1101: A/T-ECU timeout error
Code No.U1104: Steering wheel sensor timeout error
Code No.U1105: G and yaw rate sensor timeout error
Code No.U1109: ETACS-ECU timeout error
Code No.U1120: Engine malfunction detection
Code No.U1190: ETACS signal receiving error
Code No.U1200: Steering wheel sensor communication error
Code No.U1201: Yaw rate sensor parity error
Code No.U1204: Steering wheel sensor communication error
Code No.U1205: G and yaw rate sensor message counter error
SYMPTOM CHART
SYMPTOM PROCEDURES
When the ignition switch is turned to the "ON" position (engine stopped), the brake warning lamp does not illuminate.
When the ignition switch is turned to the "ON" position (engine stopped), the ABS warning lamp does not illuminate.
When the ignition switch is turned to the "ON" position (engine stopped), the ASTC indicator lamp does not illuminate.
When the ignition switch is turned to the "ON" position (engine stopped), the ASTC OFF indicator lamp does not illuminate.
The brake warning lamp remains illuminated after the engine is started.
The ABS warning lamp remains illuminated after the engine is started.
The ASTC indicator lamp remains illuminated after the engine is started.
The ASTC OFF indicator lamp remains illuminated after the engine is started.
WHEN THE TCL SWITCH IS PUSHED, TCL SYSTEM CANNOT BE DISABLED.
ABNORMAL ACTIVE STABILITY CONTROL SYSTEM OPERATION
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
HYDRAULIC UNIT CHECK
MOTOR RELAY INSPECTION
ABS FAILSAFE RELAY INSPECTION
REMEDY FOR A DISCHARGED BATTERY
G AND YAW RATE SENSOR CALIBRATION
STEERING WHEEL SENSOR CALIBRATION
ASC SWITCH
ASC SWITCH REMOVAL AND INSTALLATION
ASC SWITCH INSPECTION
HYDRAULIC UNIT
HYDRAULIC UNIT REMOVAL AND INSTALLATION
WHEEL SPEED SENSOR
WHEEL SPEED SENSOR REMOVAL AND INSTALLATION
WHEEL SPEED SENSOR INSPECTION
G AND YAW RATE SENSOR
G AND YAW RATE SENSOR REMOVAL AND INSTALLATION
STEERING WHEEL SENSOR
STEERING WHEEL SENSOR REMOVAL AND INSTALLATION
36 -PARKING BRAKES
GENERAL INFORMATION
SPECIFICATION(S)
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT<BENCH SEAT>
PARKING BRAKE PULL ROD STROKE ADJUSTMENT<SEPARATE SEAT>
PARKING BRAKE SWITCH CHECK<SEPARATE SEAT>
PARKING BRAKE SWITCH CHECK<BENCH SEAT>
PARKING BRAKE LEVER<SEPARATE SEAT>
PARKING BRAKE LEVER REMOVAL AND INSTALLATION<SEPARATE SEAT>
PARKING BRAKE PULL ROD AND PARKING BRAKE FRONT CABLE<BENCH SEAT>
PARKING BRAKE PULL ROD AND PARKING BRAKE FRONT CABLE REMOVAL AND INSTALLATION<BENCH SEAT>
PARKING BRAKE CABLE<SEPARATE SEAT>
PARKING BRAKE CABLE REMOVAL AND INSTALLATION<SEPARATE SEAT>
PARKING BRAKE REAR CABLE AND LEVER ASSEMBLY<BENCH SEAT>
PARKING BRAKE REAR CABLE AND LEVER ASSEMBLY REMOVAL AND INSTALLATION<BENCH SEAT>
37 -POWER STEERING
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
STEERING WHEEL FREE PLAY CHECK
STEERING ANGLE CHECK
TIE ROD END BALL JOINT STARTING TORQUE CHECK
STATIONARY STEERING EFFORT CHECK
STEERING WHEEL RETURN TO CENTER CHECK
DRIVE-BELT TENSION CHECK
FLUID LEVEL CHECK
FLUID REPLACEMENT
POWER STEERING SYSTEM AIR BLEEDING
OIL PUMP PRESSURE TEST
POWER STEERING FLUID PRESSURE SWITCH CHECK
BALL JOINT DUST COVER INSPECTION
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
STEERING WHEEL
STEERING REMOVAL AND INSTALLATION
STEERING COLUMN SHAFT ASSEMBLY
STEERING COLUMN SHAFT ASSEMBLY REMOVAL AND INSTALLATION
STEERING COLUMN SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING GEAR BOX AND LINKAGE REMOVAL AND INSTALLATION
INSPECTION
POWER STEERING GEAR BOX AND LINKAGE DISASSEMBLY AND REASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY REMOVAL AND INSTALLATION
POWER STEERING OIL PUMP ASSEMBLY INSPECTION
POWER STEERING OIL PUMP ASSEMBLY DISASSEMBLY AND REASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
POWER STEERING HOSES
POWER STEERING HOSES REMOVAL AND INSTALLATION
42 -BODY
HOOD
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND HOOD
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER<SINGLE CAB>
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER<CLUB CAB AND DOUBLE CAB>
ADJUSTMENT OF HOOD HEIGHT
HOOD
HOOD REMOVAL AND INSTALLATION
FENDER
SPECIAL TOOL(S)
FENDER
FENDER REMOVAL AND INSTALLATION
FUEL FILLER LID
FUEL FILLER LID REMOVAL AND INSTALLATION<SINGLE CAB>
FUEL FILLER LID REMOVAL AND INSTALLATION<CLUB CAB>
FUEL FILLER LID REMOVAL AND INSTALLATION<DOUBLE CAB>
SPLASH SHIELD
SPLASH SHIELD REMOVAL AND INSTALLATION
WINDOW GLASS
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
GENERAL INFORMATION
WINDSHIELD
WINDSHIELD REMOVAL AND INSTALLATION
SIDE WINDOW GLASS<CLUB CAB>
SIDE WINDOW GLASS REMOVAL AND INSTALLATION
REAR WINDOW GLASS<Vehicles without rear panel power window>
REAR WINDOW GLASS REMOVAL AND INSTALLATION
REAR PANEL POWER WINDOW<Vehicles with rear panel power window>
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR DIAGNOSIS CODES
CHECK CHART FOR TROUBLE SYMPTOMS
DIAGNOSTIC TROUBLE CODE PROCEDURES
DTC 5001 P/W (RP) SW PULSE1 FAIL
DTC 5002 P/W (RP) SW PULSE2 FAIL
DTC 5003 P/W (RP) POSITION ERROR
DTC 5004 P/W (RP) SENSOR FAIL
DTC 5005 P/W (RP) 3TIMES JUMM-PROTECTION
DTC 5008 P/W (RP) PARAMETER READ FAIL
SYMPTOM PROCEDURES
REAR PANEL POWER WINDOW DO NOT WORK AT ALL
ANY OF THE REAR PANEL POWER WINDOW SWITCH POSITION IS DEFECTIVE
REAR PANEL POWER WINDOW ANTI-TRAP FUNCTION DOES NOT WORK
REAR PANEL POWER WINDOW-ECU CANNOT COMMUNICATE WITH ETACS-ECU
REAR PANEL POWER WINDOW TIMER FUNCTION DOES NOT WORK NORMALLY
ON-VEHICLE SERVICE
WINDOW GLASS ADJUSTMENT
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
REAR PANEL POWER WINDOW ANTI-TRAP FUNCTION INSPECTION
REAR PANEL POWER WINDOW INITIAL SET
REAR PANEL WINDOW REGULATOR
REAR PANEL WINDOW REGULATOR REMOVAL AND INSTALLATION
REAR PANEL WINDOW REGULATOR INSPECTION
DOOR
SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS<CENTRAL DOOR LOCKING SYSTEM>
CHECK CHART FOR DIAGNOSIS CODES<POWER WINDOWS>
CHECK CHART FOR TROUBLE SYMPTOMS<POWER WINDOWS>
SYMPTOM PROCEDURES<CENTRAL DOOR LOCKING SYSTEM>
CENTRAL DOOR LOCKING SYSTEM DOES NOT OPERATE
SOME DOORS DO NOT LOCK OR UNLOCK<LH drive vehicles>
SOME DOORS DO NOT LOCK OR UNLOCK<RH drive vehicles>
SELECTOR "P" POSITION-LINKED DOOR UNLOCK FUNCTION DOES NOT OPERATE.<Vehicles with automatic transmission with keyless>
DIAGNOSIS TROUBLE CODE PROCEDURES<POWER WINDOWS>
DTC 1001 P/W (DR) SW pulse1 disconnection<LH drive vehicles>
DTC 1001 P/W (DR) SW pulse1 disconnection<RH drive vehicles>
DTC 1002 P/W (DR) SW pulse2 disconnection<LH drive vehicles>
DTC 1002 P/W (DR) SW pulse2 disconnection<RH drive vehicles>
DTC 1003 P/W (DR) Above window position
DTC 1004 P/W (DR) Sensor fail (ground)<LH drive vehicles>
DTC 1004 P/W (DR) Sensor fail (ground)<RH drive vehicles>
DTC 1005 P/W (DR) 3 times jam-protection
DTC 1008 P/W (DR) Parameter read fail
DTC 2001 P/W (AS) SW pulse1 disconnection<LH drive vehicles>
DTC 2001 P/W (AS) SW pulse1 disconnection<RH drive vehicles>
DTC 2002 P/W (AS) SW pulse2 disconnection<LH drive vehicles>
DTC 2002 P/W (AS) SW pulse2 disconnection<RH drive vehicles>
DTC 2003 P/W (AS) Above window position
DTC 2004 P/W (AS) Sensor fail (ground)<LH drive vehicles>
DTC 2004 P/W (AS) Sensor fail (ground)<RH drive vehicles>
DTC 2005 P/W (AS) 3 times jam-protection
DTC 2008 P/W (AS) Parameter read fail
DTC 3001 P/W (RL) SW pulse1 disconnection<Double cab>
DTC 3002 P/W (RL) SW pulse2 disconnection<Double cab>
DTC 3003 P/W (RL) Above window position<Double cab>
DTC 3004 P/W (RL) Sensor fail (ground)<Double cab>
DTC 3005 P/W (RL) 3 times jam-protection<Double cab>
DTC 3008 P/W (RL) Parameter read fail<Double cab>
DTC 4001 P/W (RR) SW pulse1 disconnection<Double cab>
DTC 4002 P/W (RR) SW pulse2 disconnection<Double cab>
DTC 4003 P/W (RR) Above window position<Double cab>
DTC 4004 P/W (RR) Sensor fail (ground)<Double cab>
DTC 4005 P/W (RR) 3 times jam-protection<Double cab>
DTC 4008 P/W (RR) Parameter read fail<Double cab>
SYMPTOM PROCEDURES<POWER WINDOWS>
POWER WINDOWS DO NOT WORK AT ALL
POWER WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S WINDOW<LH drive vehicles>
POWER WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S WINDOW<RH drive vehicles>
POWER WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR REAR WINDOWS.<LH drive vehicles>
POWER WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR REAR WINDOWS.<RH drive vehicles>
POWER WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF PASSENGER''S OR REAR POWER WINDOWS
POWER WINDOW TIMER FUNCTION DOES NOT WORK NORMALLY
POWER WINDOW ANTI-TRAP FUNCTION DOES NOT WORK<LH drive vehicles>
POWER WINDOW ANTI-TRAP FUNCTION DOES NOT WORK<RH drive vehicles>
WHEN THE GLASS IS RAISED, THEN IT LOWERS AUTOMATICALLY
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
DOOR WINDOW GLASS ADJUSTMENT
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
POWER WINDOW TIMER FUNCTION CHECK
POWER WINDOW OPERATING CURRENT CHECK
POWER WINDOW RELAY CHECK
POWER WINDOW CHECK
POWER WINDOW INITIALIZED ADJUSTMENT
CENTRAL DOOR LOCKING SYSTEM INSPECTION
CHECK OF KEY LOCK PREVENTION FUNCTION
SHIFT "P" INTERLINK DOOR UNLOCK FUNCTION CHECK<Vehicles with automatic transmission with keyless>
DOOR OUTSIDE HANDLE PLAY CHECK
DOOR INSIDE HANDLE PLAY ADJUSTMENT
DOOR ASSEMBLY
DOOR ASSEMBLY REMOVAL AND INSTALLATION<SINGLE CAB>
DOOR ASSEMBLY REMOVAL AND INSTALLATION<CLUB CAB>
DOOR ASSEMBLY REMOVAL AND INSTALLATION<DOUBLE CAB>
DOOR SWITCH CHECK
DOOR GLASS AND REGULATOR
DOOR GLASS AND REGULATOR REMOVAL AND INSTALLATION<SINGLE CAB>
DOOR GLASS AND REGULATOR REMOVAL AND INSTALLATION<CLUB CAB>
DOOR GLASS AND REGULATOR REMOVAL AND INSTALLATION<DOUBLE CAB>
DOOR GLASS AND REGULATOR INSPECTION
DOOR HANDLE AND LATCH
DOOR HANDLE AND LATCH REMOVAL AND INSTALLATION<SINGLE CAB>
DOOR HANDLE AND LATCH REMOVAL AND INSTALLATION<CLUB CAB>
DOOR HANDLE AND LATCH REMOVAL AND INSTALLATION<DOUBLE CAB>
DOOR HANDLE AND LATCH INSPECTION
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP REMOVAL AND INSTALLATION<SINGLE CAB>
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP REMOVAL AND INSTALLATION<CLUB CAB>
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP REMOVAL AND INSTALLATION<DOUBLE CAB>
KEYLESS ENTRY SYSTEM
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
INPUT SIGNAL CHART
SYMPTOM PROCEDURES
KEYLESS ENTRY SYSTEM DOES NOT OPERATE
THE DOME LAMP, THE HAZARD WARNING LAMPS AND THE HORN DO NOT OPERATE THROUGH THE ANSWERBACK FUNCTION.
THE ENCRYPTED CODE CAN NOT BE REGISTERED
AFTER THE DOORS ARE UNLOCKED BY USING THE KEYLESS ENTRY SYSTEM, THE TIMER LOCK FUNCTION DOES NOT WORK.
INPUT SIGNAL PROCEDURES
NONE OF THE TRANSMITTER SWITCH SIGNALS IS SENT TO THE ETACS-ECU.
KEY REMINDER SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
ON-VEHICLE SERVICE
KEYLESS ENTRY SYSTEM INSPECTION
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
METHOD OF REGISTERING A SECRET CODE
TRANSMITTER
TRANSMITTER DISASSEMBLY AND REASSEMBLY
TRANSMITTER BATTERY INSPECTION
SUNROOF ASSEMBLY
SERVICE SPECIFICATION(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
SUNROOF DOES NOT OPERATE
ANY OF THE SUNROOF SWITCH POSITION IS DEFECTIVE
SUNROOF ANTI-TRAP FUNCTION DOES NOT WORK
ON-VEHICLE SERVICE
WATER TEST
SUNROOF FIT ADJUSTMENT
SUNROOF OPERATION CHECK
SUNROOF SAFETY FUNCTION CHECK
ROOF LID GLASS OPERATION CURRENT CHECK
SUNROOF INITIALIZED ADJUSTMENT
SUNROOF ASSEMBLY
SUNROOF ASSEMBLY REMOVAL AND INSTALLATION
SUNROOF CHECK
BODY MOUNTING
BODY MOUNTING REMOVAL AND INSTALLATION
REAR GATE
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
REAR GATE PANEL FIT ADJUSTMENT
REAR GATE OUTSIDE HANDLE ADJUSTMENT
REAR GATE
REAR GATE REMOVAL AND INSTALLATION
REAR GATE LATCH ASSEMBLY
REAR GATE LATCH ASSEMBLY REMOVAL AND INSTALLATION
REAR BODY ROPE HOOK<SINGLE CAB>
REAR BODY ROPE HOOK REMOVAL AND INSTALLATION
REAR SIDE PANEL
REAR SIDE PANEL REMOVAL AND INSTALLATION
CUSTOMISATION FUNCTION
51 -EXTERIOR
FRONT BUMPER ASSEMBLY
SEALANT(S) OR ADHESIVE(S)
FRONT BUMPER ASSEMBLY
FRONT BUMPER ASSEMBLY REMOVAL AND INSTALLATION
FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY<SINGLE CAB>
FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY<CLUB AND DOUBLE CAB>
REAR BUMPER ASSEMBLY
REAR BUMPER ASSEMBLY REMOVAL AND INSTALLATION
REAR BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY<VEHICLES WITH REAR STEP BUMPER>
RADIATOR GRILLE
SEALANT(S) OR ADHESIVE(S)
RADIATOR GRILLE REMOVAL AND INSTALLATION
OVERFENDER<WIDE FENDER MODELS>
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
OVERFENDER
OVERFENDER REMOVAL AND INSTALLATION
MOULDINGS
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
MOULDINGS
MOULDING REMOVAL AND INSTALLATION
DOOR SASH TAPE
SPECIAL TOOL(S)
DOOR SASH TAPE
DOOR SASH TAPE REMOVAL AND INSTALLATION
MUD GUARD
MUD GUARD REMOVAL AND INSTALLATION
SIDE STEP
SIDE STEP REMOVAL AND INSTALLATION
UNDER COVER
UNDER COVER REMOVAL AND INSTALLATION
WINDSHIELD WIPER AND WASHER
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
TROUBLE SYMPTOM CHART
THE WINDSHIELD WIPERS DO NOT WORK AT ALL
THE WINDSHIELD WIPERS DO NOT WORK NORMALLY
THE WINDSHIELD WIPERS DO NOT STOP AT THE SPECIFIED PARK POSITION
THE INTERMITTENT WIPER INTERVAL CANNOT BE ADJUSTED BY OPERATING THE WINDSHIED INTERMITTENT WIPER VOLUME CONTROL
THE INTERMITTENT WIPER INTERVAL IS NOT CHANGED ACCORDING TO THE VEHICLES SPEED
THE WINDSHIELD WASHER DOES NOT WORK
ON-VEHICLE SERVICE
WINDSEHIELD INTERMITTENT WIPER INSPECTION
CUSTOMIZATION FUNCTION
WINDSHIELD WIPER
WINDSHIELD WIPER REMOVAL AND INSTALLATION
WINDSHIELD WIPER INSPECTION
WINDSHIELD WASHER
WINDSHIELD WASHER REMOVAL AND INSTALLATION
WINDSHIELD WASHER INSPECTION
HEADLAMP WASHER
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
HEADLAMP WASHER DOES NOT WORK NORMALLY
HEADLAMP WASHER
HEADLAMP WASHER REMOVAL AND INSTALLATION
INSPECTION
MARK
MARK REMOVAL AND INSTALLATION
OUTSIDE MIRROR
SERVICE SPECIFICATION(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
TROUBLE SYMPTOM CHART
ALL HEATED DOOR MIRRORS DO NOT OPERATE
RIGHT OR LEFT HEATED DOOR MIRROR DOES NOT OPERATE
OUTSIDE MIRROR
DOOR MIRROR REMOVAL AND INSTALLATION
DOOR MIRROR INSPECTION
52A-INTERIOR
SPECIAL TOOLS
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION
INSTRUMENT PANEL ASSEMBLY DISASSEMBLY AND ASSEMBLY
FLOOR CONSOLE ASSEMBLY
FRONT FLOOR CONSOLE ASSEMBLY
FRONT FLOOR CONSOLE ASSEMBLY REMOVAL AND INSTALLATION
REAR FLOOR CONSOLE ASSEMBLY
REAR FLOOR CONSOLE ASSEMBLY REMOVAL AND INSTALLATION
TRIMS
INTERIOR TRIM
TRIM REMOVAL AND INSTALLATION<SINGLE CAB>
TRIM REMOVAL AND INSTALLATION<CLUB CAB>
TRIM REMOVAL AND INSTALLATION<DOUBLE CAB>
DOOR TRIM
DOOR TRIM REMOVAL AND INSTALLATION
HEADLINING
HEADLINING REMOVAL AND INSTALLATION
INSIDE REARVIEW MIRROR
FRONT SEAT ASSEMBLY
FRONT SEAT ASSEMBLY REMOVAL AND INSTALLATION
FRONT SEAT ASSEMBLY INSPECTION<Vehicles with power seat>
FRONT SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
FRONT SEAT ASSEMBLY INSPECTION<Vehicles with heated seat>
REAR SEAT ASSEMBLY<CLUB CAB, DOUBLE CAB>
REAR SEAT ASSEMBLY REMOVAL AND INSTALLATION<DOUBLE CAB>
REAR SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY<CLUB CAB, DOUBLE CAB>
FRONT SEAT BELT
FRONT SEAT BELT REMOVAL AND INSTALLATION<SINGLE CAB>
FRONT SEAT BELT REMOVAL AND INSTALLATION<CLUB CAB AND DOUBLE CAB>
INSPECTION
REAR SEAT BELT<CLUB CAB, DOUBLE CAB>
REAR SEAT BELT REMOVAL AND INSTALLATION
52B-SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
GENERAL DESCRIPTION
SERVICE PRECAUTIONS
SPECIAL TOOL(S)
TEST EQUIPMENTS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
SRS WARNING LAMP CHECK
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
DTC B1400 DRIVER''S AIR BAG SQUIB SHORT-CIRCUITED
DTC B1401 DRIVER''S AIR BAG SQUIB OPEN-CIRCUITED
DTC B1402 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED
DTC B1403 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED
DTC B1404 DRIVER''S AIR BAG MODULE (1ST SQUIB IGNITION DRIVE CIRCUIT) SYSTEM DETECTED SHORT CIRCUIT
DTC B1410 FRONT PASSENGER''S AIR BAG SQUIB SHORT-CIRCUITED
DTC B1411 FRONT PASSENGER''S AIR BAG SQUIB OPEN-CIRCUITED
DTC B1412 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED
DTC B1413 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED
DTC B1476 POWER SUPPLY VOLTAGE [IG1 (A) VOLTAGE] DROPS ABNORMALLY
DTC B1477 POWER SUPPLY VOLTAGE [IG1 (B) VOLTAGE] DROPS ABNORMALLY
DTC B1499 IGNITION OF THE AIR BAG COMPLETED
DTC B1509 INCORRECT SRS-ECU
DTC B1519 SRS-ECU CONNECTOR LOCK OUT OF ORDER
DTC B1550 SRS WARNING LAMP CIRCUIT MALFUNCTION
DTC B1551 SRS WARNING LAMP CIRCUIT OPEN-CIRCUITED
DTC B1551 SRS WARNING LAMP CIRCUIT OPEN-CIRCUITED
DTC B1595 FRONT IMPACT SENSOR LH SYSTEM
DTC B1603 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1604 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1605 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1606 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1609 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1610 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1611 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1612 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
COMMUNICATION WITH M.U.T.-III IS NOT POSSIBLE (COMMUNICATION IS NOT POSSIBLE WITH SRS)
POST-COLLISION DIAGNOSIS
INDIVIDUAL COMPONENT SERVICE
WARNING/CAUTION LABELS
FRONT IMPACT SENSORS
FRONT IMPACT SENSOR REMOVAL AND INSTALLATION
FRONT IMPACT SENSOR INSPECTION
SRS CONTROL UNIT (SRS-ECU)
SRS CONTROL UNIT (SRS-ECU) REMOVAL AND INSTALLATION
SRS CONTROL UNIT (SRS-ECU) INSPECTION
DRIVER''S, FRONT PASSENGER''S AIR BAG MODULE(S) AND CLOCK SPRING
DRIVER''S, FRONT PASSENGER''S AIR BAG MODULE(S) AND CLOCK SPRING REMOVAL AND INSTALLATION
DRIVER''S, FRONT PASSENGER''S AIR BAG MODULE(S) AND CLOCK SPRING INSPECTION
SEAT BELTS WITH PRE-TENSIONER
REMOVAL AND INSTALLATION OF SEAT BELTS WITH PRE-TENSIONER
CHECK OF SEAT BELTS WITH PRE-TENSIONER
PASSENGER''S AIR BAG CUT OFF SWITCH
PASSENGER AIR BAG CUT OFF SWITCH REMOVAL AND INSTALLATION
PASSENGER AIR BAG CUT OFF SWITCH INSPECTION
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
54A-CHASSIS ELECTRICAL
BATTERY
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
FLUID LEVEL AND SPECIFIC GRAVITY INSPECTION
BATTERY CHARGING
BATTERY TEST
IGNITION SWITCH
SPECIAL TOOL(S)
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLE SHOOTING
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
IGNITION KEY CYLINDER ILLUMINATION LAMP DOES NOT ILLUMINATE/EXTINGUISH NORMALLY.
IGNITION SWITCH REMOVAL AND INSTALLATION
INSPECTION
IGNITION SWITCH INSPECTION
KEY REMINDER SWITCH INSPECTION<VEHICLES WITH KEY REMINDER SWITCH>
IMMOBILIZER SYSTEM
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
ENCRYPTED CODE REGISTRATION CRITERIA TABLE
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
B1702 RECEPTION ERROR OF TRANSPONDER DATA
B1703 TRANSPONDER DATA INCONSISTENT
B1722 TRANSPONDER ANTENNA FAILURE
B1731 IMMOBILIZER COMMUNICATION FAILURE
B1761 VIN NOT RECORDED
B1766 TRANSPONDER REGISTERED FOR OTHER VEHICLE
U1073 BUS OFF
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
Diagnosis Code No.P0513 is Set to Engine-ECU or the Immobilizer-ECU cannot Communicate with the M.U.T.-III.
Ignition Key cannot be Registered with M.U.T.-III
Engine does not Start (Cranking but no Initial Combustion)
Check the Immobilizer-ECU Power Supply and Earth Circuit.
DATA LIST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
IMMOBILIZER ID CODE REGISTRATION
IMMOBLIZER-ECU REMOVAL AND INSTALLATION
COMBINATION METER
SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLE SHOOTING
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
POWER SUPPLY CIRCUIT
THE SPEEDOMETER DOES NOT WORK (BUT THE OTHER METERS WORK).
TACHOMETER DOES NOT WORK (BUT THE OTHER METERS WORK).
FUEL GAUGE DOES NOT WORK (BUT THE OTHER METERS WORK).
ENGINE COOLANT TEMPERATURE GAUGE DOES NOT WORK (BUT THE OTHER METERS WORK).
THE HIGH-BEAM INDICATOR DOES NOT ILLUMINATE.
THE FRONT FOG LAMP INDICATOR DOES NOT ILLUMINATE.
THE REAR FOG LAMP INDICATOR DOES NOT ILLUMINATE.
THE TURN-SIGNAL LAMP INDICATOR DOES NOT ILLUMINATE.
THE DOOR-AJAR WARNINNG LAMP DOES NOT ILLUMINATE.
THE SEAT BELT INDICATOR LAMP DO NOT ILLUMINATE OR FLASH
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
SPEEDOMETER CHECK
TACHOMETER CHECK
FUEL GAUGE UNIT CHECK
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
COMBINATION METER REMOVAL AND INSTALLATION
COMBINATION METER DISASSEMBLY AND REASSEMBLY
INSPECTION
COMBINATION METER ASSEMBLY INSPECTION
HEADLAMP
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
DIAGNOSIS CODE No.B1707 DETECTION OF TURN SIGNAL LAMP (OPEN CIRCUIT)
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
HEADLAMPS (LOW-BEAM) DO NOT ILLUMINATE.
HEADLAMPS (HIGH-BEAM) DO NOT ILLUMINATE.
HEADLAMPS DO NOT ILLUMINATE WHEN THE PASSING SWITCH IS OPERATE.
ANY OF THE TAIL LAMP OR THE LICENCE PLATE LAMP DOES NOT ILLUMINATE.
THE RIGHT OR LEFT HEADLAMP DO NOT ILLUMINATE.
HEADLAMP AUTOMATIC SHOUTDOWN FUNCTION DOES NOT WORK NORMALLY.
DAYTIME RUNNING LAMP FUNCTION DOES NOT WORK NORMALLY
TURN-SIGNAL LAMPS DO NOT FLASH.
THE COMFORT FLASHING FUNCTION DOES NOT WORK NORMALLY.
ON-VEHICLE SERVICE
HEADLAMP AIMING
LUMINOUS INTENSITY MEASUREMENT
REPLACEMENT OF REPLACEABLE BULB
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK
ADJUSTMENT FUNCTION
HEADLAMP REMOVAL AND INSTALLATION
INSPECTION
HEADLAMP RELAY CHECK
HEADLAMP LEVELLING SWITCH CHECK
FRONT FOG LAMP
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
FRONT FOG LAMPS DO NOT ILLUMINATE NORMALLY.
THE RIGHT OR LEFT FOG LAMP DOES NOT ILLUMINATE.
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING
REPLACEMENT OF REPLACEABLE BULB
FRONT FOG LAMP REMOVAL AND INSTALLATION
INSPECTION
FRONT FOG LAMP RELAY CHECK
REAR FOG LAMP
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
REAR FOG LAMPS DO NOT ILLUMINATE NORMALLY.
THE RIGHT OR LEFT REAR FOG LAMP DOES NOT ILLUMINATE.
REAR FOG LAMP REMOVAL AND INSTALLATION
INSPECTION
REAR FOG LAMP RELAY CHECK
SIDE TURN-SIGNAL LAMP
SPECIAL TOOL(S)
SIDE TURN-SIGNAL LAMP REMOVAL AND INSTALLATION
INTERIOR LAMP
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
INTERIOR LAMP DOES NOT ILLUMINATE
FRONT ROOM LAMP DOES NOT ILLUMINATE NORMALLY.
REAR ROOM LAMP DOES NOT ILLUMINATE NORMALLY.
ON-VEHICLE SERVICE
ADJUSTMENT FUNCTION
INTERIOR LAMP REMOVAL AND INSTALLATION
REAR COMBINATION LAMP
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
TAIL LAMPS DO NOT ILLUMINATE.
THE RIGHT OR LEFT TAIL LAMP DOES NOT ILLUMINATE.
REAR COMBINATION LAMP REMOVAL AND INSTALLATION
REFLECTOR
SPECIAL TOOL(S)
REFLECTOR REMOVAL AND INSTALLATION
HIGH-MOUNTED STOP LAMP
HIGH-MOUNTED STOP LAMP REMOVAL AND INSTALLATION
LICENCE PLATE LAMP
SPECIAL TOOL(S)
LICENCE PLATE LAMP REMOVAL AND INSTALLATION
HAZARD WARNING LAMP SWITCH
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
HAZARD WARNING LAMPS DON NOT FLASH.
HAZARD WARNING LAMP SWITCH REMOVAL AND INSTALLATION
INSPECTION
HAZARD WARNING LAMP SWITCH CHECK
HORN
HORN REMOVAL AND INSTALLATION
INSPECTION
HORN RELAY CHECK
ACCESSORY SOCKET
INSPECTION
ACCESSORY SOCKET CHECK
CIGARETTE LIGHTER
INSPECTION
CIGARETTE LIGHTER CHECK
COLUMN SWITCH
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS TROUBLE CODE CHART
DIAGNOSIS TROUBLE CODE PROCEDURES
DIAGNOSIS CODE No.B1763, No.B1764 COLUMN SWITCH ABNORMALITY
CHECK AT ECU TERMINAL
COLUMN SWITCH REMOVAL AND INSTALLATION
INSPECTION
WINDSHIELD WIPER AND WASHER SWITCH CONTINUITY CHECK
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK
CLOCK
CLOCK REMOVAL AND INSTALLATION
RADIO AND CD PLAYER
SPECIAL TOOL(S)
TROUBLESHOOTING
INTRODUCTION<VEHICLES WITH RV METER>
TROUBLESHOOTING
TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE
NO SOUND FROM ONE SPEAKER.
NOISE APPEARS AT CERTAIN PLACES WHEN TRAVELING (AM).
NOISE APPEARS AT CERTAIN PLACES WHEN TRAVELING (FM).
MIXED WITH NOISE, ONLY AT NIGHT (AM)
BROADCASTS CAN BE HEARD BUT BOTH AM AND FM ARE NOISY.
THERE IS MORE NOISE ON EITHER AM OR FM.
THERE IS NOISE WHEN STARTING THE ENGINE.
SOME NOISE APPEARS WHEN THERE IS VIBRATION OR SHOCKS DURING TRAVELING
NOISE SOMETIMES APPEARS ON FM DURING TRAVELING.
EVER-PRESENT NOISE
THERE IS NOISE BUT NO RECEPTION FOR BOTH AM AND FM
POOR RECEPTION.
DISTORTION ON AM OR ON BOTH AM AND FM.
DISTORTION ON FM ONLY.
USING THE AUTO SELECT FUNCTION, TOO FEW AUTOMATIC STATIONS ARE SELECTED
PRESET STATIONS ARE ERASED.
CD CANNOT BE INSERTED.
NO SOUND (CD ONLY).
CD SOUND SKIPS.
SOUND QUALITY IS POOR.
CD CANNOT BE EJECTED.
ON-VEHICLE SERVICE
SPEAKER TEST
RADIO AND CD PLAYER REMOVAL AND INSTALLATION
SPEAKER
SPEAKER REMOVAL AND INSTALLATION
ANTENNA
ANTENNA REMOVAL AND INSTALLATION
DEFOGGER
TROUBLESHOOTING
INSPECTION
PRINTED-HEATER LINE CHECK
DEFOGGER RELAY CHECK
DEFOGGER SWITCH
DEFOGGER SWITCH REMOVAL AND INSTALLATION
RV METER
SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLE DIAGMOSIS SERVICE FUNCTIONS
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
DIAGNOSIS CODE NO.24 OPEN CIRCUIT IN THE SWS
DIAGNOSIS CODE NO.25 OPEN CIRCUIT IN THE K-LINE
TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
THE RV METER DOES NOT SHOWN ANY INFORMATION
"PLEASE TURN THE IGNITION KEY TO THE ON POSITION." IS CONTINUOUSLY DISPLAYED.
THE LOW BATTERY WARNING SCREEN IS DISPLAYED
THE DRIVE INFORMATION IS NOT DISPLAYED NORMALLY.
THE OUTSIDE AIR TEMPERATURE IS NOT DISPLAYED NORMALLY
ICY ROAD SURFACE WARNING FUNCTION DOES NOT WORK NORMALLY.
THE COMPASS DOES NOT INDICATE NORMALLY
THE RADIO AND CD PLAYER NOT DISPLAYED NORMALLY.
BUTTON ILLUMINATION OF RV METER DOES NOT ILLUMINATE.
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
VEHICLE MAGNETIC COMPENSATION
RV METER REMOVAL AND INSTALLATION
AMBIENT AIR TEMPERATURE SENSOR REMOVAL AND INSTALLATION
INSPECTION
AMBIENT AIR TEMPERATURE SENSOR INSPECTION
MULTI DISPLAY STATION
SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLE DIAGMOSIS SERVICE FUNCTIONS
DIAGNOSIS CODE CHART
DIAGNOSIS CODE INSPECTION PROCEDURES
U1073 BUS OFF
U1100 TIME-OUT DURING CAN COMMUNICATION WITH ENGINE-ECU <M/T> OR ENGINE-A/T-ECU <A/T>
U1109 TIME-OUT DURING CAN COMMUNICATION WITH ETACS-ECU
U1110 TIME-OUT DURING CAN COMMUNICATION WITH A/C-ECU
U1120 INFORMATION ON FAILURES IN ENGINE CONTROL SYSTEM VIA CAN COMMUNICATION
U1130 INFORMATION ON FAILURES IN A/C-ECU VIA CAN COMMUNICATION
INSPECTION CHART CLASSIFIED BY TROUBLE SYMPTOMS
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Communicate with the M.U.T.-III is impossible.
Check the multi-centre display power supply circuit.
Clock Display is not Normal.
Trip Information Display cannot be Displayed or the Display is not Normal.
Environment Information Display cannot be Displayed or the Display is not Normal.
A/C Information Display cannot be Displayed or the Display is not Normal.
The Radio and CD Player Information cannot be Displayed or the Display is not Normal.
MAIN UNIT TERMINAL VOLTAGE
MULTI DISPLAY STATION REMOVAL AND INSTALLATION
ETACS
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSIS TROUBLE CODE PROCEDURES
DIAGNOSIS CODE No.B1709 ETACS-ECU INTERNAL ERROR
DIAGNOSIS CODE No.B1760 VARIANT CODING UNMATCHED
DIAGNOSIS CODE No.B1762 IGNITION OFF CURRENT DRAW (IOD) FUSE DISCONNECTED
DIAGNOSIS CODE NO.U1073 BUS OFF
DIAGNOSIS CODE NO.U1100, U1101 ENGINE-ECU TIME-OUT
DIAGNOSIS CODE NO.U1111 CENTRE DISPLAY TIME-OUT
DIAGNOSIS CODE No.U1150 VEHICLE SPEED FAILURE INFORMATION
DATA LIST REFERENCE TABLE
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
CHECK THE CIRCUIT (POWER SUPPLY LINE) FROM BATTERY
LAMP REMINDER BUZZER FUNCTION DOES NOT WORK NORMALLY.
TURN-SIGNAL LAMP OPERATION SOUND FUNCTION DOES NOT WORK NORMALLY.
DOOR AJAR TONE ALARM FUNCTION DOES NOT WORK NORMALLY
SEAT BELT TONE ALARM FUNCTION DOES NOT WORK NORMALLY
INPUT SIGNAL CHART
INPUT SIGNAL PROCEDURES
THE COLUMN SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE IGNITION SWITCH (ACC) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE IGNITION SWTICH (IG1) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE HAZARD WARNING LAMP SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
ONE OF THE DOOR SWITCH SIGNALS IS NOT RECEIVED.
THE SEAT BELT SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.<L.H. drive vehicles>
THE SEAT BELT SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.<R.H. drive vehicles>
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
ADJUSTMENT FUNCTION
54B-LOCAL INTERCONNECT NETWORK (LIN)
GENERAL INFORMATION
SPECIAL TOOLS
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO.U1507 ETACS-ECU TRANSMISSION ERROR
CODE No.U1500 COLUMN-ECU TIME-OUT
CODE No.U1508 POWER WINDOW MAIN SWITCH TIME-OUT
CODE No.U1509 POWER WINDOW SUB SWITCH (AS) TIME-OUT
CODE No.U1510 POWER WINDOW SUB SWITCH (RL) TIME-OUT
CODE No.U1511 POWER WINDOW SUB SWITCH (RR) TIME-OUT
CODE No.U1512 REAR PANEL POWER WINDOW-ECU TIME-OUT
CODE No.U1530 COLUMN-ECU CHECKSUM ERROR
CODE No.U1534 POWER WINDOW MAIN SWITCH CHECKSUM ERROR
CODE No.U1535 POWER WINDOW SUB SWITCH (AS) CHECKSUM ERROR
CODE No.U1536 POWER WINDOW SUB SWITCH (RL) CHECKSUM ERROR
CODE No.U1537 POWER WINDOW SUB SWITCH (RR) CHECKSUM ERROR
CODE No.U1538 REAR PANEL POWER WINDOW-ECU CHECKSUM ERROR
54C-CONTROLLER AREA NETWORK (CAN)
GENERAL INFORMATION
SPECIAL TOOL(S)
TEST EQUIPMENT
SERVICE PRECAUTIONS
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
TROUBLESHOOTING
CAN BUS DIAGNOSIS TABLE
CAN BUS DIAGNOSIS
DIAGNOSIS ITEM 1
DIAGNOSIS ITEM 2
DIAGNOSIS ITEM 3
DIAGNOSIS ITEM 4
DIAGNOSIS ITEM 5
DIAGNOSIS ITEM 6
DIAGNOSIS ITEM 7
DIAGNOSIS ITEM 8
DIAGNOSIS ITEM 9
DIAGNOSIS ITEM 10
DIAGNOSIS ITEM 11
DIAGNOSIS ITEM 12
DIAGNOSIS ITEM 13
DIAGNOSIS ITEM 14
CAN COMMUNICATION-RELATED DIAGNOSIS CODE TABLE
55A-HEATER, AIR CONDITIONER AND VENTILATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
COOL AIR DOES NOT COME
BLOWER MOTOR DOES NOT OPERATE
BLOWER AIR AMOUNT CANNOT BE CHANGED.
THE COMPRESSOR DOES NOT WORK
CONDENSER FAN DOES NOT OPERATE.<Vehicles with Condenser Fan>
DEFOGGER RELAY DOES NOT WORK
THE PTC HEATER DOES NOT WORK<LHD>
PTC HEATER SWITCH SYSTEM<LHD>
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
COMPRESSOR DRIVE BELT ADJUSTMENT
MAGNETIC CLUTCH TEST
CHARGING AND DISCHARGING <VEHICLES USING R-134a REFRIGERANT>
CHECK THE REFRIGERANT LEVEL
REFILLING OF OIL IN THE A/C SYSTEM
PERFORMANCE TEST <VEHICLES USING R-134a REFRIGERANT>
PRESSURE SWITCH CHECK
COMPRESSOR NOISE CHECK
POWER RELAY CHECK
IDLE-UP OPERATION CHECK
HEATER CONTROL ASSEMBLY AND A/C SWITCH
HEATER CONTROL ASSEMBLY AND A/C SWITCH REMOVAL AND INSTALLATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH INSPECTION
HEATER CONTROL ASSEMBLY DISASSEMBLY AND REASSEMBLY
HEATER UNIT AND COOLING UNIT
HEATER UNIT AND COOLING UNIT REMOVAL AND INSTALLATION
HEATER UNIT DISASSEMBLY AND ASSEMBLY<LHD>
HEATER UNIT DISASSEMBLY AND ASSEMBLY<RHD>
EVAPORATOR ASSEMBLY
EVAPORATOR ASSEMBLY REMOVAL AND INSTALLATION
BLOWER ASSEMBLY AND RESISTOR
BLOWER MOTOR AND RESISTOR REMOVAL AND INSTALLATION
INSPECTION
HEATER SWITCH (WARM UP SWITCH)
HEATER SWITCH (WARM UP SWITCH) REMOVAL AND INSTALLATION
INSPECTION
COMPRESSOR ASSEMBLY
COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION
COMPRESSOR ASSEMBLY INSPECTION
COMPRESSOR ASSEMBLY DISASSEMBLY AND ASSEMBLY
CONDENSER ASSEMBLY
CONDENSER ASSEMBLY REMOVAL AND INSTALLATION
INSPECTION
REFRIGERANT LINE
REFRIGERANT LINE REMOVAL AND INSTALLATION
DUCTS
DUCT REMOVAL AND INSTALLATION
VENTILATORS
VENTILATOR REMOVAL AND INSTALLATION
55B-AUTOMATIC AIR CONDITIONER
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
B1001 INTERIOR TEMPERATURE SENSOR SYSTEM<LHD>
B1001 INTERIOR TEMPERATURE SENSOR SYSTEM<RHD>
B1011 AMBIENT TEMPERATURE SENSOR SYSTEM
B1021 AIR THERMO SENSOR SYSTEM
B1041 POTENTIOMETER SYSTEM FOR THE FRONT AIR MIX DAMPER
B1045 MOTOR DRIVE SYSTEM FOR THE FRONT AIR MIX DAMPER
B1061 POTENTIOMETER SYSTEM FOR AIR OUTLET CHANGEOVER DAMPER
B1065 MOTOR DRIVE SYSTEM FOR AIR OUTLET SWITCHING DAMPER
CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
COOL AIR DOES NOT COME
BLOWER MOTOR DOES NOT OPERATE
BLOWER AIR AMOUNT CANNOT BE CHANGED.
INSIDE/OUTSIDE AIR CHANGEOVER IS NOT POSSIBLE.
THE COMPRESSOR DOES NOT WORK
DEFOGGER RELAY DOES NOT WORK
THE PTC HEATER DOES NOT WORK
PTC HEATER SWITCH SYSTEM
A/C-ECU POWER SUPPLY SYSTEM
WHEN SUNLIGHT INTENSITY CHANGES, AIR OUTLET TEMPERATURE DOES NOT CHANGE.
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT ECU TERMINAL
HEATER CONTROL UNIT
HEATER CONTROL UNIT REMOVAL AND INSTALLATION
HEATER UNIT
HEATER UNIT REMOVAL AND INSTALLATION
HEATER UNIT DISASSEMBLY AND ASSEMBLY
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR AND POWER TRANSISTOR
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR AND POWER TRANSISTOR REMOVAL AND INSTALLATION
INSPECTION
SENSORS
SENSOR REMOVAL AND INSTALLATION
INSPECTION
OTHER PARTS
OTHER PART REMOVAL AND INSTALLATION
70 -COMPONENT LOCATIONS
ECU
SENSOR
RELAY
INSPECTION CONNECTOR AND SPARE CONNECTOR
SOLENOID AND SOLENOID VALVE
FUSIBLE LINK AND FUSE
EARTH CABLE
EARTH
80 -CONFIGURATION DIAGRAMS
OVERALL CONFIGURATION DIAGRAM
OVERALL CONFIGURATION DIAGRAM<LHD>
OVERALL CONFIGURATION DIAGRAM<RHD>
ENGINE COMPARTMENT
ENGINE COMPARTMENT<LHD>
ENGINE COMPARTMENT<RHD>
TRANSMISSION
TRANSMISSION<2WD>
TRANSMISSION<4WD>
INSTRUMENT PANEL
INSTRUMENT PANEL<LHD>
INSTRUMENT PANEL<RHD>
FLOOR AND ROOF
FLOOR AND ROOF<SINGLE CAB>
FLOOR AND ROOF<CLUB CAB>
FLOOR AND ROOF<DOUBLE CAB>
DOOR
DOOR<LHD>
DOOR<RHD>
FRAME
90 -CIRCUIT DIAGRAMS
J/B
J/C
J/C<LHD>
J/C<RHD>
CENTRALIZED JUNCTION
POWER DISTRIBUTION SYSTEM
POWER DISTRIBUTION SYSTEM<LHD>
POWER DISTRIBUTION SYSTEM<RHD>
STARTING SYSTEM
CHARGING SYSTEM
CHARGING SYSTEM<LHD>
CHARGING SYSTEM<RHD>
GLOW SYSTEM
GLOW SYSTEM<LHD>
GLOW SYSTEM<RHD>
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM<LHD>
ENGINE CONTROL SYSTEM<RHD>
ELC-4A/T
ELC-4A/T<LHD>
ELC-4A/T<RHD>
HEADLAMP
HEADLAMP<LHD>
HEADLAMP<RHD>
HEADLAMP MANUAL LEVELLING SYSTEM
HEADLAMP MANUAL LEVELLING SYSTEM<LHD>
HEADLAMP MANUAL LEVELLING SYSTEM<RHD>
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<LHD>
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<RHD>
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP<LHD>
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP<RHD>
DOOR COURTESY LAMP
DOOR COURTESY LAMP<LHD>
DOOR COURTESY LAMP<RHD>
FRONT FOG LAMP
REAR FOG LAMP
REAR FOG LAMP<LHD>
REAR FOG LAMP<RHD>
HEADLAMP WASHER
HEADLAMP WASHER<LHD>
HEADLAMP WASHER<RHD>
HORN
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<LHD>
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<RHD>
STOP LAMP
STOP LAMP<LHD>
STOP LAMP<RHD>
BACK-UP LAMP
BACK-UP LAMP<LHD>
BACK-UP LAMP<RHD>
METER AND GAUGE
METER AND GAUGE<LHD>
METER AND GAUGE<RHD>
WARNING LAMP
WARNING LAMP<LHD>
WARNING LAMP<RHD>
POWER WINDOWS
POWER WINDOWS<LHD>
POWER WINDOWS<RHD>
CENTRAL DOOR LOCKING SYSTEM
CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)>
CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)>
CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)>
CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)>
HEATER
PTC HEATER
MANUAL AIR CONDITIONER
MANUAL AIR CONDITIONER<LHD>
MANUAL AIR CONDITIONER<RHD>
AUTOMATIC AIR CONDITIONER
AUTOMATIC AIR CONDITIONER<LHD>
AUTOMATIC AIR CONDITIONER<RHD>
WINDSHIELD WIPER AND WASHER
WINDSHIELD WIPER AND WASHER<LHD>
WINDSHIELD WIPER AND WASHER<RHD>
REMOTE CONTROLLED MIRROR
REMOTE CONTROLLED MIRROR<LHD>
REMOTE CONTROLLED MIRROR<RHD>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<VEHICLES WITHOUT REAR PANEL POWER WINDOW (LHD)>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<VEHICLES WITHOUT REAR PANEL POWER WINDOW (RHD)>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<VEHICLES WITHOUT REAR PANEL POWER WINDOW (LHD)>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<VEHICLES WITHOUT REAR PANEL POWER WINDOW (RHD)>
SPARE CONNECTOR (FOR AUDIO)
SPARE CONNECTOR (FOR AUDIO)<VEHICLES WITHOUT RV METER AND MULTIDISPLAY STATION>
SPARE CONNECTOR (FOR AUDIO)<VEHICLES WITH RV METER OR MULTI DISPLAY STATION>
AUDIO SYSTEM
RV METER
MULTI DISPLAY STATION
CIGARETTE LIGHTER AND DOME LAMP
CLOCK
ACCESSORY SOCKET
SRS
SRS<LHD>
SRS<RHD>
SEAT BELT WARNING BUZZER
SEAT BELT WARNING BUZZER<LHD>
SEAT BELT WARNING BUZZER<RHD>
ABS
ABS<VEHICLES WITHOUT ASC LHD>
ABS<VEHICLES WITHOUT ASC RHD>
ABS AND ASC
ABS AND ASC<LHD>
ABS AND ASC<RHD>
IMMOBILIZER SYSTEM
IMMOBILIZER SYSTEM<LHD>
IMMOBILIZER SYSTEM<RHD>
POWER SEAT
HEATED SEAT
HEATED SEAT<LHD>
HEATED SEAT<RHD>
SUNROOF
EASY SELECT 4WD SYSTEM
EASY SELECT 4WD SYSTEM<LHD>
EASY SELECT 4WD SYSTEM<RHD>
SUPER SELECT 4WD
REAR DIFFERENTIAL LOCK SYSTEM
FUEL LINE HEATER AND BROW-BY HEATER
CAN
CAN<LHD>
CAN<RHD>
SPARE CONNECTOR (FOR ACC SOCKET)
SPARE CONNECTOR (FOR TRAILER)
SPARE CONNECTOR (FOR NAVIGATION SYSTEM)
DOOR AJAR WARNING BUZZER
DOOR AJAR WARNING BUZZER<LHD>
DOOR AJAR WARNING BUZZER<RHD>